Still Forklift Truck Type RX50-10,RX50-13,RX50-15,RX50-16: 5060, 5061, 5063, 5065, 5066 user manual

Still Forklift Truck Type RX50-10,RX50-13,RX50-15,RX50-16: 5060, 5061, 5063, 5065, 5066 user manual

Original Illustrated Factory Operating and Maintenance Instructions for Still Electric Forklift Truck Type RX50-10, RX50-13, RX50-15, RX50-16.
Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
5060
5061
5063
5065
5066

Format: PDF, 356 Pages
Language: English

Contents:
1. Foreword
Your truck
General
CE labelling
EC declaration of conformity in accordance with Machinery Directive
Information about documentation
Documentation scope
Issue date and currentness of manual
Copyright and trademark rights
Explanation of information symbols used
Explanation of the cross-references
Definition of directions
Schematic views
Environmental considerations
Packaging
Disposal of components and batteries
2. Introduction
Use of truck
Proper usage
Proper use during towing
Impermissible use
Place of use
Parking in temperatures below -10°C
Using working platforms
Residual risk
Residual dangers, residual risks
Special risks associated with using the truck and attachments
Overview of hazards and countermeasures
Dangerto employees
Safety
Definition of terms used for responsible persons
Operating company
Specialist
Driver
Essentials for safe operation
Insurance cover on company premises
Changes and retrofitting
Changes to the overhead guard and roof loads
Warning regarding non-original parts
Damage, defects and misuse of safety systems
Tyres
Medical equipment
Exercise caution when handling gas springs and accumulators
Safety tests
Regular safety inspection of the truck
Insulation testing
Safety regulations for handling consumables
Permissible consumables
Oils
Hydraulic fluid
Battery acid
Brake fluid
Disposal of consumables
Emissions
4. Overviews
General view of truck
General view of driver's compartment
Operating devices and display elements
Display and operating unit
Operating devices for hydraulic and drive functions
Multi-lever
Duplicate mini-lever
Three-way mini-lever
Four-way mini-lever
Joystick
Fingertip
Mini console
Identification points
Overview
Nameplate
Production number
StVZO (Road Traffic Licensing Regulations) information
Equipment
Standard equipment
Variants
Accessories
5. Operation
Checks and operations prior to commissioning
Visual inspections
Filling the washer system
Checking the condition of the wheels and tyres
Adjusting the GS15 driver's seat
Adjusting the MSG 65/MSG 75 driver's seat
Adjusting the armrest
Adjusting the joystick armrest (variant)
Commissioning
Connecting the battery male connector
Climbing on/off
Shelf and cup holder
Switching on the key switch
FleetManager PIN code (variant)
Operating the signal horn
Seat belt
Checking the brake system for correct function
Checking the steering system for correct function
Checking the emergency stop function
Setting the drive programs
Reducing speed when turning (Curve Speed Control)
Reducing speed with a raised load (variant)
Zero adjustment of the load measurement (variant)
Checking the vertical lift mast position (variant) for correct function
Driving
Safety regulations when driving
Driveways
Special overhead guard for drive-in racks (variant)
Selecting the drive direction
Actuating the drive direction switch, multiple-lever version
Actuating the drive direction switch, mini-lever version
Actuating the drive direction switch, joystick version
Actuate the drive direction switch, fingertip version
Actuating the drive direction switch, mini-console version
Starting drive mode
Starting drive mode, dual-pedal version (variant)
Operating the service brake
Parking brake
Actuating the mechanical parking brake
Actuating the electric parking brake
Emergency operation of the electric parking brake
Steering
Lifting
Lifting system variants
Automatic lift cut out (variant)
Lift mast vertical position (variant)
Types of lift mast
Malfunctions during lifting mode
Lifting system operating devices
Hydraulic blocking function
Multi-lever lifting system
Duplicate mini-lever lifting system
Triple mini-lever lifting system
Quadruple mini-lever lifting system
Joystick lifting system
Fingertip lifting system
Changing the fork arms
Fork extension (variant)
Operation with reversible fork arms (variant)
Working with loads
Safety regulations when handing loads
Before taking up load
Load measurement (variant)
Picking up loads
Danger area
Transporting pallets
Transport of swinging loads
Load pick up
Transporting loads
Setting down loads
Driving on ascending and descending slopes
Driving on lifts
Driving on loading bridges
Working with attachments
Fitting attachments
Depressurising the hydraulic system
General instructions for controlling attachments
Controlling attachments using multi-lever operation
Controlling attachments using multi-lever operation and the 5th function
Controlling attachments with the duplicate mini-lever
Controlling attachments using the duplicate mini-lever and the 5th function
Controlling attachments using a three-way mini-lever
Controlling attachments using the three-way mini-lever and the 5th function
Controlling attachments using a four-way mini-lever
Controlling attachments using the four-way mini-lever and the 5th function
Controlling attachments using the joystick
Controlling the attachments with fingertip
Controlling attachments with fingertip and the 5th function
Clamp locking mechanism (variant)
Taking up a load using attachments
Operation of additional equipment
Switching lighting on and off
Switching the rotating beacon on and off
Switching the hazard warning system on and off
Switching direction indicators on and off
Switching the double working spotlights on and off
Operating the windscreen wiper/washer
FleetManager (variant)
Accident recorder (variant)
Trailer operation
Towed load
Tow coupling RO*230
Tow coupling RO*244
Towing trailers
Cold store application
Operating the display and operating unit
Displays
Adjusting and changing the displays
Setting the date or time
Resetting the daily kilometres and daily operating hours
Setting the language
Configuring Blue-Q efficiency mode
Additional settings
Blue-Q efficiency mode
Functional description
Effects on additional consumers
Switching efficiency mode Blue-Q on and off
Fault displays
Diagram
SEAT SWITCH message
SAFETY BELT message
APPLY HANDBRAKE message
LOWER FORKS message
REFERENCE CYCLE message
SERVICE BRAKE message
Operation in special operating situations
Transporting
Towing
Crane loading
Behaviour in emergencies
Emergency shutdown
Procedure if truck tips over
Emergency lowering
Handling the battery
Safety regulations when handling the battery
General information on battery replacement
Opening and closing the battery hood
Opening/closing the battery door
Battery replacement using a bridge
Battery transport with crane
Changing the battery using the internal roller channel
Battery replacement using an external roller channel
Battery installation or battery replacement without onboard devices
Maintaining the battery
Disconnecting the battery male connector
Decommissioning
Parking the truck securely
Wheel chock (variant)
Shutting down and storing the truck
Recommissioning after storage
6. Maintenance
General maintenance information
Personnel qualifications
Information regarding performing maintenance
Intervals for maintenance and inspection
Ordering spare parts and wearing parts
Quality and quantity of the required operating materials
Maintenance data table
Safety regulations for maintenance
General information
Working on the hydraulic equipment
Working on the electrical equipment
Safety devices
Set values
Lifting and jacking up
Working at the front of the forklift truck
Cleaning
Cleaning the truck
Cleaning the electrical system
Clean load chains
After washing
Providing access to maintenance points
Removing/installing the valve cover
Removing/installing the bottom plate
Removing/installing the bottom plate for dual pedal operation (variant)
Maintenance as required
Lubricating joints and controls
Checking the battery hood lock
Maintaining the seat belt
Checking the driver's seat
Servicing wheels and tyres
Checking the drive axle for oil level, leaks and general condition
Checking the brake fluid level
Checking the brake fluid level sensor
Checking the battery condition, acid level and acid density
Checking the fuses
Changing fuses
Checking the hydraulic oil level
Checking the hydraulic system for leaks
Lubricating the lift mast and roller track
Maintenance for trucks used in cold stores
Maintaining the tow coupling
1000-hour maintenance /Annual maintenance
Other tasks
Checking accelerator pedal and brake pedal
Checking the brake system for correct operation and leaks
Checking the dual pedal
Checking the cable connections
Checking the lift cylinders and connections for leaks
Checking fork arms
Checking the reversible fork arms
2000-hour maintenance /Two-year maintenance
Work that must also be carried out
3000-hour maintenance /Two-year maintenance
Work that must also be carried out
7. Technical data
Technical data for version with steering turntable
Dimensions
VDI datasheet RX50-10 and RX50-13
VDI datasheet RX50-15 and RX50-16
Ergonomic dimensions
Wheels and tyres
Fuse assignment
Battery specifications
8. Circuit diagrams
Hydraulics
Hydraulic circuit diagram, proportional technology
Hydraulic circuit diagram, standard design
Electrics
Legend for circuit diagrams
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