Linde Electric Reach Truck Type 1120: R14, R16, R20, R25 Service Training (Workshop) Manual

Original Illustrated Factory Service Training (Workshop) Manual for Linde Electric Reach Truck Type 1120.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:

Format: ZIP, Included:
Service Training Manual, PDF, 366 Pages
Circuit Diagrams, PDF, 40 Pages
Language: English


0. Product information
   Technical data
   Serial number
   Inspection and maintenance
   Service plan — standard version
   Service plan — as required
   1000-hour service plan
   3000 h Service plan
   6000 h Service plan
   Service plan — cold store version
   Service plan — as required (cold store version)
   500-hour service plan (cold store version)
   1500-hour service plan (cold store version)
   3000-hour service plan (cold store version)
   Securing for transportation
   Jacking up the truck
   Hoisting the truck
   Jacking the truck
   Operating material
   Lubricants and operating materials
   Tightening torques
   Tightening torques
   - outside works standard
   Tightening torques for standard pitch threads
   Tightening torques for fine pitch threads
   Special tools
   Special tools and measuring instruments
   Overview of diagnostics
   Log files
   Software update for Canbox
   Guided diagnosis
   Load controller
   Starting the diagnostic program
   Exiting the diagnostics program
   Code lists
   Error lists
   Driving codes
   Working hydraulics codes
   Driving and working hydraulics power module codes
   Steering codes
   Codes display
1. Motor
   Testing the motor — general
   Visual inspection
   Winding test and technical data forthe drive motor and pump motor
   Rotor testing
   Drive wheel motor connection
   Drive motor 1 M1plug positions
   Power module connections
   Cleaning the motor drive wheel
   Rev sensor
   Temperature sensor
   Forced ventilation
2. Axle
   Mechanical drive axle
3. Chassis, bodywork and fittings
   Chassis, bodywork and fittings
   Covers and cowlings
   Driver's seat
   Gas compression spring
   Operating console
   Plug connections and electrical armrest components
   CAN node A13
4. Chassis frame
   Steering system
   Steering overview and function
   Steering wheel unit 3R11
   Drive wheel position sensor 3R12
   Steering variants
   Wheels and tyres
   Wheels and tyres
5. Operating devices
   Stop screws
   Brake system
   Function of the brake system
   Electric brake
   Emergency steering and parking brake release
   Parking brake Y1
   Function of the electrical brake
   Brake pedal potentiometer 1R25
   Hydraulic service brake
   Hydraulic brake system
   Load wheel brake
   Joystick variants
   Joystick — function characteristics
   Joystick configurations
   Energy-saving mode
   Economy mode
6. Electrics/electronics
   Safety information for the electrical system
   Cleaning the electrical system
   Insulation testing
   EMC- Electromagnetic compatibility
   CAN bus
   Electrostatic charging
   Truck plug positions
   Contactor carrier
   Functional overview
   Control emergency stop switch
   Power modules
   Power module A1 pin assignment
   Electrical components of contactor carrier
   Voltage transformer
   Charging circuit
   Main current fuses
   Control current fuses
   Battery connection assembly
   Battery carrier
   Truck control unit
   Truck control unit overview
   Truck control unit A2 pin assignment
   Power supply
   Power supply for external components
   Activation of main contactor
   Charging circuit
   Seat switch enable signal
   Accelerator 1A4
   Single-pedal drive direction switch, 1S13
   Parking brake 1 S4 push button
   Brake pedal sensor 1 R25
   Battery lock sensor
   Configurable relay drivers
   Output signals
   Valve activation
   Dead man push button, single pedal 1S11
   Steering controller signals
   Fan control
   Brake fluid monitoring
   Signal horn
   Curve-dependent speed reduction
   Reach carriage position sensors
   Operator's display
   Lift height indicator (LHI)
   Lift height measurement
   Lift height measuring system
7. Hydraulics
   Depressurising the hydraulic system
   Pump motor
   Pump motor 2M1 plug positions
   Control valve
   Control valve block functional description
   Hydraulic oil filters
   Return line filter
8. Load lift system
   Lift mast
   Emergency lower
   Hydraulic connection plug system
   Securing the lift mast
   Removal of lift mast BR1501 and BR1502
   Assembly preparation for lift mast series 1501
   Assembling the lift mast series 1501
   Disassembling the lift mast series 1502
   Assembly preparation for lift mast series 1 502
   Assembling the lift mast series 1502
   Adjusting eccentric roller series 1501 and series 1502
   Roller play
   Bleeding the lift cylinder
   Assembling sideshift cylinder and tilt cylinder series 1 501 and series 1 502
   Lift mast chains
   Adjusting the 1501 series lift mast chain
   Adjusting the 1 502 series lift mast chain
9. Special equipment, accessories
   Special equipment and CO adaptor connector
   Adaptor connector (special equipment) 6X63
   Fork carriage
   Horizontal position of the fork arms
   Centring of sideshift

10. Circuit diagrams
   Wiring diagrams
   Basic equipment wiring diagram series 11 20 sheet 01 (from 09/2012)
   Basic equipment wiring diagram for series 1120 sheet 02 (from 09/2012)
   Basic equipment wiring diagram series 1 1 20 sheet 03 (from 09/2012)
   Basic equipment wiring diagram series 1 1 20 sheet 04 (from 09/2012)
   Maximum wiring diagram for series 1120sheet01 (from 09/2012)
   Maximum wiring diagram for series 11 20 sheet 02 (from 09/2012)
   Maximum wiring diagram for series 11 20 sheet 04 (from 09/2012)
   Special lighting equipment
   Electrical wiring diagram for driver's seat
   CAN options special equipment
   Special equipment — heating system
   Lift mast wiring diagram
   Hydraulic circuit diagrams
   Hydraulic circuit diagram
   Mast type 1501
   Mast type 1501 with additional hydraulics
   Mast type 1502
   Mast type 1 502 with additional hydraulics
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