Still Fork Truck R70-60 R70-70, R70-80 Series: R7090, R7091, R7092 Workshop Manual

Original Illustrated Factory Workshop Manual for Still Fork Truck R70-60 R70-70, R70-80 Series.

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:

Format: PDF, 222 Pages
Language: English


00. Product information
    Symbols Used
    Safety instructions
    Safety instructions
    Securing the fork carriage
    Jacking up the truck
11. Electric motor
    Traction motor
    General technical data
    Traction drive
    Traction motor
    Insulation testing of traction motor
    Removing and installing the traction motor
    Dismantling and assembling the traction motor
    Speed sensor
    Tacho generator
    Temperature sensor
    Temperature switches in the traction motors and alternator
    Carbon brushes
    Monitoringthe carbon brushes
    Changing the carbon brushes
    General technical data
    Testing the alternator insulation
    Removing and installing the alternator
    Dismantling and reassembling the generator
    Forced ventilation
    Forced ventilation — structure and function
    Working on the forced ventilation system
12. Internal combustion engine
    Internal combustion engine
    Removing and installing the engine unit
    Diesel engine
    General technical data
    Engine number
    Electronic Engine Management EMR
    V-ribbed belt
    Setting the valve clearance
    Three-phase alternator
    Exhaust turbocharger
    Engine brake
    Changing the cylinder head seal
    Front crankshaft sealing ring
    Flywheel-side crankshaft sealing ring
    Renewing the oil sump seal
13. Internal combustion engine - attachment parts
    Air intake
    Intake air routing
    Air filter
    Cooling system
    Cooling circuit
    Coolant pump
    Coolant temperature sensor
    Fan impeller
    Removing and installing the radiator
    Fuel system
    Fuel pump
22. Mechanical drive axle
    Mechanical drive axle
    General technical data
    Drive wheel unit
    Wheel gear GR80- 05
    Exchanging the shaft seal
34. Driver's compartment
    Hood — covering — insulation
    Bonnet catch
42. Steering system
    Hydraulic steering
    General technical data
    Steering unit
    Priority valve
    Steering axle
    General technical data
    Swing axle
    Removing and installing the swing axle
    Dismantling and reassembling the wheel hub
    Steering angle
    Removing and installing the tie rod
    Dismantling and reassembling the axle stub
    46 Wheels and tyres
    Complete wheel
    Wheels and tyres
49. Brake system
    Hydraulic service brake
    Service brake
    Changing the brake lining
    Parking brake
    Changing the brake lining
    Parking brake switch
50. Driver's controls
    Traction and brake operation
    Accelerator — single-pedal
    Brake sensor
    Double pedal
    Accelerator- double-pedal
    Key switch
56. Display elements
    Console - Operation
    Programming mode
    Password level 0
    Password level 1
    Password level 2
60. Electrics / Electronics
    General technical data
    Component overview
    Electrical system
    Fuse holder
    Contactor stand — operating principle
    Contactor stand — arrangement
    Warning system
    Alarm horn
    Battery and accessories
    Starter battery
    Other components
    Relay plate
64. Electronic controllers
    Traction and operating hydraulics control
    A4 control unit
    Pin assignments for control unit A4
    Changing the control unit
70. Hydraulics
    General technical data
    Tilting operating speeds
    Lowering operating speeds
    Safety check forward tilt
    Safety check lowering
    Safety checks of hose assembly
    Hydraulic circuit diagram
    Hydraulic circuit
    Basic hydraulics
    Hydraulic pump
    Pump regulator
    Removing and installing the variable displacement pump
    Hydraulic tank
    Hydraulic oil
    Retarder valve
    Conical nipple fittings (CNF)
71. Working hydraulics
    Tilt cylinder
    Changing the seal kit
76. Valves
    Directional control valve
    Directional control valve block - activation
    Directional control valve block - structure
    Distance sensor
    Counter-balance valve
    Lowering brake valve
    Lowering brake valve
81. Lift mast
    Lift mast
    General technical data
    Telescopic mast
    Triplex mast
    Removing and installing the lift mast
    Load chains
    Lift chains
    Adjusting the load chains
    Line breakage protection
    Hose safety valve of triplex mast
    Shock valve installation positions
    Lift cylinders
    Lift cylinders
    Rollers /support rollers
    Support roller clearance
84. Load support
    Fork carriage
    Removing and installing the fork carriage
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