Still Fork Truck R70-40, R70-45, R70-50 Series: R7081-R7083 Operating and Maintenance Instructions

Original Illustrated Factory Operating and Maintenance Instructions for Still Fork Truck R70-40, R70-45, R70-50 Series.

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:

Format: PDF, 343 Pages
Language: English


1. Foreword
    Your truck
    CE labelling
    EC declaration of conformity in accordance with Machinery Directive
    Information about documentation
    Documentation scope
    Issue date and currentness of manual
    Copyright and trademark rights
    Explanation of information symbols used
    Explanation of the cross-references
    Definition of directions
    Schematic views
    Environmental considerations
    Disposal of units and batteries during repair work
2. Introduction
    Use of truck
    Proper usage
    Proper use during towing
    Impermissible use
    Place of use
    Using working platforms
    Residual risk
    Residual dangers, residual risks
    Special risks associated with using the truck and attachments
    Overview of hazards and countermeasures
    Danger to employees
3. Safety
    Definition of terms used for responsible persons
    Operating company
    Essentials for safe operation
    Insurance cover on company premises
    Changes and retrofitting
    Changes to the overhead guard and roof loads
    Warning regarding non-original parts
    Damage, defects and misuse of safety systems
    Medical equipment
    Exercise caution when handling gas springs and accumulators
    Safety tests
    Regular safety inspection of the truck
    Carrying out regular safety inspections on the LPG system
    Regularly checking the level of harmful substances in the exhaust gas
    Insulation testing
    Checking evaporator and pressure regulator
    Safety regulations for handling consumables
    Permissible consumables
    Hydraulic fluid
    Battery acid
    Disposal of consumables
4. Overviews
    General view
    General view of driver's compartment
    Operating devices and display elements
    Display operating unit
    Multi-function display
    Operating devices for hydraulic and drive functions
    Single mini-lever
    Duplicate mini-lever
    Three-way mini-lever
    Four-way mini-lever
    Identification points
    Production number
    StVZO (Road Traffic Licensing Regulations) information
    Standard equipment and variants
5. Operation
    Checks and operations prior to commissioning
    Visual inspections
    Filling the washer system
    Checking the condition of the wheels and tyres
    Checking the engine oil level
    Opening the LPG cylinder valve
    Opening the LPG tank shut-off valve
    Adjusting the MSG 20 driver's seat
    Adjusting the MSG 65/MSG 75 driver's seat
    Adjusting the armrest
    Adjusting the joystick armrest (variant)
    Adjusting the steering column
    Climbing on and off
    Shelf and cup holder
    Switching on the key switch
    FleetManager PIN code (variant)
    Operating the signal horn
    Seat belt
    Using the driver's cab
    Starting the engine
    Checking function of brake system
    Checking function of steering system
    Checking the emergency off function
    Setting the drive programs
    Safety regulations when driving
    Selecting the drive direction
    Actuating the drive direction switch, multiple-lever version
    Actuating the drive direction switch, mini-lever version
    Actuating the drive direction switch, joystick version
    Actuating the drive direction switch, fingertip version
    Starting drive mode
    Starting drive mode, dual-pedal version (variant)
    Operating the service brake
    Parking brake
    Applying the mechanical parking brake
    Lifting system variants
    Lift mast versions
    Malfunctions during lifting mode
    Lifting system operating devices
    Hydraulic blocking function
    Multi-lever lifting system
    Single mini-lever lifting system
    Duplicate mini-lever lifting system
    Triple mini-lever lifting system
    Quadruple mini-lever lifting system
    Joystick lifting system
    Fingertip lifting system
    Changing the fork arms
    Fork extension (variant)
    Operation with reversible fork arms (variant)
    Working with loads
    Safety regulations when handing loads
    Before taking up load
    Picking up loads
    Danger area
    Transporting pallets
    Transport of swinging loads
    Load pick up
    Transporting loads
    Setting down loads
    Driving on ascending and descending slopes
    Driving on lifts
    Driving on loading bridges
    Working with attachments
    Fitting attachments
    Depressurising the hydraulic system
    General instructions for controlling attachments
    Controlling attachments using multi-lever operation
    Controlling attachments using multi-lever operation and the 5th function
    Controlling attachments with the duplicate mini-lever
    Controlling attachments using the duplicate mini-lever and the 5th function
    Controlling attachments using a triple mini-lever
    Controlling attachments using the triple mini-lever and the 5th function
    Controlling attachments using a quadruple mini-lever
    Controlling attachments using the quadruple mini-lever and the 5th function
    Controlling attachments using the joystick
    Controlling the attachments with the fingertip
    Controlling attachments with the fingertip and 5th function
    Clamp locking mechanism (variant)
    Taking up a load using attachments
    Operation of additional equipment
    Switching lighting on and off (special equipment)
    Switching the rotating beacon on and off
    Switching the hazard warning system on and off
    Switching the direction indicators on and off
    Switching the double working spotlights on and off
    Operating the windscreen wiper/washer
    FleetManager (variant)
    Accident recorder (variant)
    Cruise control (variant)
    Cab operation
    Opening the cab door
    Closing the cab door
    Opening the side windows
    Closing the side windows
    Radio (variant)
    Heating system (variant)
    Trailer operation
    Towed load
    Manual tow coupling
    Automatic tow coupling
    Towing trailers
    Operating the display and operating unit
    Setting and changing the displays
    Setting the date or time
    Resetting the daily kilometres and daily operating hours
    Setting the language
    Configuring efficiency mode Blue-Q
    Additional settings
    Blue-Q efficiency mode
    Functional description
    Effects on additional consumers
    Switching efficiency mode Blue-Q on and off
    Fault displays
    Error code table
    SEAT SWITCH message
    SAFETY BELT message
    AIR FILTER message
    LOWER FORKS message
    ACCEL. SENSOR message
    BRAKE SENSOR message
    SURVEILLANCE message
    MOT/GEN.-TEMP. message
    STEERING message
    OIL PRESSURE message
    COOLANT LEVEL message
    COOLANT TEMP, message
    OVERHEATING message
    ALTERNATOR message
    Operation in special operating situations
    Crane loading
    Short-term operation
    Jump starting
    Behaviour in emergencies
    Emergency shutdown
    Procedure if truck tips over
    Emergency hammer
    Emergency lowering
    Disconnecting the battery
    Changing the LPG cylinder
    Filling the LPG tank (variant)
    Parking the truck securely
    Wheel chock (variant)
    Shutting down and storing the truck
    Returning to service after storage
6. Maintenance
    General maintenance information
    Qualifications of personnel
    Information regarding performing maintenance
    Intervals for maintenance and inspection
    Ordering spare parts and wearing parts
    Quality and quantity of the required operating materials
    Maintenance data table
    Safety regulations for maintenance
    General information
    Carrying out work on the hydraulic equipment
    Working on electrical equipment
    Working on the ignition system
    Working on the LPG system
    Safety devices
    Set values
    Raising and jacking up
    Working at the front of the forklift truck
    Cleaning the truck
    Cleaning the electrical system
    Clean load chains
    Cleaning the windows
    After washing
    Providing access to maintenance points
    Opening the bonnet
    Removing/installing the bottom plate
    Removing and installing the rear covering
    Maintenance after first 50 operating hours
        Maintenance during the break-in period
        Maintenance as required
        Cleaning the radiator and checking for leaks
        Topping up the coolant and checking the coolant concentration
        Changing the airfilter insert
        Lubricating the joints and controls
        Checking the door latch
        Maintaining the seat belt
        Checking the driver's seat
        Servicing the automatic tow coupling
        Servicing the wheels and tyres
        Servicing the battery
        Replacing fuses
        Checking the hydraulic oil level
        Checking the hydraulic system for leaks
        Lubricating the lift mast and roller track
        De-icing the evaporator
    1000-hour maintenance /Annual maintenance
        Other tasks
        Checking the ribbed V-belt
        Changing the LPG filter
        Checking the exhaust gas system
        Check lift cylinders and connections for leaks
        Checking the fork arms
        Checking the reversible fork arms
    3000-hour maintenance /Two-year maintenance
        Work that must also be carried out
    6000-hour maintenance
        Work that must also be carried out
    9000-hour maintenance /Five-year maintenance
    10-year maintenance
        Checking the LPG tank
7. Technical data
    VDI datasheet
    Wheels and tyres
    Fuse assignment
    Fuse assignment in main fuse holder
    Fuse assignment special equipment
8. Circuit diagrams
    Hydraulic circuit diagram
    Legend for circuit diagrams
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