Linde Diesel Explosion Protected Forklift Truck H-Series Type 396 Ex: H50D Ex, H60D Ex User Manual

Original Illustrated Factory Operating Instructions (User Manual) for Linde Diesel Explosion Protected Forklift Truck H-Series Type 396 Ex.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H50D Ex
H60D Ex

Format: PDF, 227 Pages
Language: English

Contents:

1. Introduction
   Your truck 
   Intended use 
   Impermissible use 
   Basic information on explosion protection 
   Description of use and climatic conditions 
   Symbols used 
   Technical description 
   Taking delivery of the industrial truck 
   Legal requirements for placing on the market 
2. Safety
   Safety guidelines 
   Residual risks 
   Stability 
   In the case of tip-over 
   Handling consumables 
   Qualified person 
   Regulations
   Fit attachments 
   Fork carriage emergency lowering 
   Emergency exit with attached rear window 
3. Overview
   Identification plates 
   Nameplate
   Truck overview 
   Operating devices 
   Display unit 
4. Operation
   Service plan before initial commissioning 
   Instructions for running-in 
   Pre-shift checks
   Standard equipment 
   Entering and exiting the truck 
   Adjusting the standard driver’s seat and comfort driver’s seat
   Adjusting the height-adjustablecomfortdriver’sseat 
   Adjusting the luxury driver’sseat 
   Adjusting the armrest 
   Adjusting the steering column 
   Settingtheclock 
   Seatbelt 
   Starting and stopping the internal combustion engine (dual-pedal operation) 
   Driving (dual-pedal operation) 
   Starting and stopping the internal combustion engine (single-pedal operation) 
   Driving (single-pedal operation) 
   Steeringsystem 
   Brakesystem 
   Signal horn 
   Joystick with central lever operation 
   Joystick with single lever operation 
   Windscreen wipers 
   Special equipment 
   Depressurisation 
   Driver’scab 
   Adjusting the driver’s seat with rotating device 
   Working with a load
   Before picking up a load 
   Adjusting the fork armdistance 
   Taking up loads 
   Travelling with load 
   Setting down loads
   Towing device 
   Before leaving the truck 
   Loading/transporting 
   Removing the lift mast 
   Securing the overhead guard against moving forwards or backwards  
   Loading 
   Transportation by lorry or low-bedsemi-trailer 
5. Maintenance
   General information
   Inspection and maintenance data 
   Recommendations for consumables
   Inspection and maintenance overview 
   Service planas required 
   50-hour service plan 
   1000-hour service plan 
   2000-hour service plan 
   3000-hour service plan 
   6000-hour service plan 
   Engine
   Checking the engine oil level 
   Changing the engine oil 
   Changing the engine oil filter 
   Fuel 
   Draining water from the fuel pre-filter 
   Changing the fuel filter 
   Changing the fuel pre-filter 
   Bleeding the fuel system
   Cleaning the fuel tank ventilationhose 
   Checking the coolant level 
   Checking coolant level for exhaust gas and turbo charger 
   Changing the coolant  
   Check the coolant concentration 
   Clean the water cooler and hydraulic oil cooler and check for leaks 
   Checking the condition and secure positioning of the engine support and engine mounting
   Checking the condition and tension of the V-ribbed belt 
   Changing the V-ribbed belt
   Changing the air filter cartridge, checking the vacuum-operated switch 
   Changing the air filter safety cartridge
   Checking the dust discharge valve 
   Checking the intake and exhaust pipes for leaks 
   Clean the heat exchanger
   Draining water from the intercooler 
   Checking the valve clearance 
   Changing the crankcase bleeder valve 
   Gearbox 
   Planetary transmission: Checking the oil level and checking for leaks 
   Planetary transmission: Changing the oil and cleaning the magnetic plug 
   Checking the fastenings of the axlec lamps 
   Checking the hydraulic pump’s mounting on the engine
   Chassis, bodywork and fittings 
   Cleaning the truck 
   Bonnet  
   Floorplate 
   Checking the seat belt for condition and function  
   Checking the mounting of the chassis,tilt cylinders and steering axle 
   Lubricating the overhead guard bearings and tilt cylinder bearings 
   Checking and oiling other bearing points and joints 
   Topping up the water tank in the washer system 
   Chassis frame 
   Wheel change
   Tightening the wheel fastenings 
   Checking tyres for damage and foreign objects 
   Check the tyre  pressure 
   Cleaning and greasing the steering axle 
   Checking the mountings of the steering cylinder and steering pivot pin   
   Operating devices 
   Checking the parking brake for correct operation  
   Checking the pedal group
   Checking the bellow sat the actuating lever 
   Electrics 
   Checking electric cables and connections for condition and tightness   
   Battery: checking the condition, acid level and acid density 
   Hydraulics
   Changing the hydraulic oil   
   Hydraulic system: Checking the oil level 
   Hydraulic system: changing the filters 
   Checking the bleeder valve on the hydraulic tank for correct operation   
   Checking the hydraulic system for leaks 
   Checking the pre-load of the double hoses 
   Load lift system 
   Working on the lift mast and at the front of the truck 
   Cleaning and spraying the lift mast chain 
   Checking the mounting, condition and function of the lift mast, lift mast chains, lift cylinders and end stops   
   Adjusting the lift mast chain 
   Checking the fork arms and fork arm safety devices 
   Lubricating the mast fixation 
   Self-help 
   Opening the cover to the electrical system 
   Fuses for special electrical equipment
   Opening the central electrical system cover 
   Fuses for basic electrical equipment 
   Diagnostic connector 
   Malfunctions during operation
   Malfunctions, causes and remedies (diesel engine)
   Malfunctions, causes and remedies—hydraulic system 
   Jump start 
   Towing 
   Shutting down 
   Shutting down the truck 
   Disposal of old trucks 
6. Technical data
   H50DEx type sheet 
   H60DEx type sheet 
   Truck configuration 
   Tyre variants and rim sizes 
   Load capacity diagrams and lift mast data as at 11/2011 
   Additional capacity rating plate for attachments 
   Noise emission values 
   Vibration characteristic values for bodily vibrations .
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