1973-1990 JOHNSON EVINRUDE 2hp-40hp Outboard Includes Electric Motors Service Manual

1973-1990 JOHNSON EVINRUDE 2hp-40hp Outboard Includes Electric Motors Service Manual

316MBytes with all info you need with lots of high quality pictures
This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this shop manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

****************
Models Covered:

Evinrude/Johnson 2 HP (1973-1990)
Evinrude/Johnson 2.5 HP (1973-1990)
Evinrude/Johnson 3 HP (1973-1990)
Evinrude/Johnson 4 HP (1973-1990)
Evinrude/Johnson 4 HP Deluxe (1973-1990)
Evinrude/Johnson Excel 4 (1973-1990)
Evinrude/Johnson Ultra 4 (1973-1990)
Evinrude/Johnson 4.5 HP (1973-1990)
Evinrude/Johnson 5 HP (1973-1990)
Evinrude/Johnson 6 HP (1973-1990)
Evinrude/Johnson 7.5 HP (1973-1990)
Evinrude/Johnson 8 HP (1973-1990)
Evinrude/Johnson 9.5 HP (1973-1990)
Evinrude/Johnson 9.9 HP (1973-1990)
Evinrude/Johnson 15 HP (1973-1990)
Evinrude/Johnson 18 HP (1973-1990)
Evinrude/Johnson 20 HP (1973-1990)
Evinrude/Johnson 25 HP (1973-1990)
Evinrude/Johnson 28 HP (1973-1990)
Evinrude/Johnson 30 HP (1973-1990)
Evinrude/Johnson 35 HP (1973-1990)
Evinrude/Johnson 40 HP (1973-1990)
Evinrude/Johnson Electrics (1973-1990)


****************
Manual Contents:

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's tips

CHAPTER THREE / TROUBLESHOOTING
Operating requirements / Starting system / Charging system / Ignition system / Breaker point ignition troubleshooting / CD 2 ignition troubleshooting (except 2.5 [1987-1988], Ultra 4 and Excel 4) / CD 2 ignition troubleshooting (2.5 [1987-1988], Ultra 4 and Excel 4) / CD2UL ignition troubleshooting (1989-1990--4 Deluxe--40 hp) / Ignition and neutral start switch / Fuel system / Engine temperature and overheating / Engine

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Storage / Complete submersion / Anti-corrosion maintenance / Engine flushing / Tune-up

CHAPTER FIVE / ENGINE SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
Engine timing / Synchronization / Johnson/Evinrude 2 hp, Colt and Junior (breaker point ignition) / 1973-1978 Johnson/Evinrude 4 (breaker point ignition) / Johnson/Evinrude 2.5, 3 hp, 4 Standard, Excel 4, Ultra 4, 4 Deluxe, 4.5 and 7.5 (CD 2 and CD2UL ignition) / 1976-1977 Johnson/Evinrude 6 / 1978-1985 Johnson/Evinrude 5, 6, and 9 (CD 2 ignition) / 1986-1990 Johnson/Evinrude 6 and 8 (CD 2 and CD2UL ignition) / Johnson/Evinrude 9.5 (breaker point ignition) / Johnson/Evinrude 9.9 and 15 (breaker point ignition) / Johnson/Evinrude 9.9 and 15 (CD 2 and CD2UL ignition) / Johnson/Evinrude 18, 20 and 25 (breaker point ignition) / Johnson/Evinrude 20, 25, 28 and 30 (CD 2 and CD2UL ignition) / Johnson/Evinrude 35 (all ignitions) / Johnson/Evinrude 40 (breaker point ignition) / 1985-1988 Johnson/Evinrude 40 hp tiller models (CD 2 models) / 1985-1988 Johnson/Evinrude 40 hp remote control models (CD 2 ignition) / 1989-1990 Johson/Evinrude 40 hp modles (CD2UL ignition)

CHAPTER SIX / FUEL SYSTEM
Fuel pump / Carburetors / Johnson/Evinrude 2 hp, Colt, Junior and 4 hp (1973-1977) / Johnson/Evinrude 2.5 hp, 3 hp, 4 hp (1978-on), 4 Deluxe, Excel 4, Ultra 4, 4.5 hp, 5 hp, 6 hp, 7.5 hp and 8 hp / Johnson/Evinrude 9.5 hp / Johnson/Evinrude 9.9 and 15 hp / Johnson/Evinrude 20 hp, 25 hp, 28 hp, 30 hp, 35 hp and 40 hp / Carburetor core plugs and lead shot / Anti-siphon devices / Fuel tank / Fuel link and primer bulb / Oil injection system / Autoblend (1986) and Accumix (1987-on) oil injection

CHAPTER SEVEN / ELECTRICAL SYSTEM
Battery / Battery charging system / Electric starting system / Magneto breaker point ignition service / CD 2 ignition system / CD2UL ignition system

CHAPTER EIGHT / POWER HEAD
Engine serial number / Fasteners and torque / Gaskets and sealants / Flywheel / Magneto armature plate / CD 2 and CD2UL armature plate / Power head

CHAPTER NINE / GEARCASE
Propeller / Water pump / Gearcase / Shift lever

CHAPTER TEN / AUTOMATIC REWIND STARTERS
Engine cover starter / Swing arm gear drive starter / Side-mounted pinion gear starter / Flywheel mounted starter

CHAPTER ELEVEN / ELECTRIC MOTORS
Lubrication / Periodic maintenance / Battery / Propeller / 1975-1981 12 volt bow mount model / 1982-on 12 volt bow mount model / 1975-1976 12 volt transom mount model / 1982-on 12 volt transom mount model / 1975-1981 12/24 volt vow mount model / 1982-on 12/24 volt bow mount model / 1975-1976 12/24 volt transom mount model / 1980-1981 12/24 volt hand control model / 1982-on 12/24 volt hand control model / Component replacement

INDEX


****************

File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
Powered by