Linde Truck Type 040: A10 Service Training (Workshop) Manual

Original Illustrated Factory Service Training (Workshop) Manual for Linde Truck Type 040.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:

Format: PDF, 352 Pages
Language: English


A Travel drive
    Motor and gear - removal 
    Dismantling the travel motor
    Travel motor components
    Bedding the carbon brushes
    Cooling blower
    Gear components 
    Assembling the gear
    Checking the tooth contact
    Speed sensor 

B Steering
    Hydraulic steering
    Removing the steering control valve 
    Removing the steering motor 
    Removing the steering pump and motor 
    Replacing the steering pump and motor
    Steering pump motor 
    Individual components of the steering pump motor
    Inspecting the individual components and the carbon brushes
    Checking the armature 
    Reworking commutators
    Assembling the steering pump motor 
    Dismantling the steering pump 
    Individual components of the steering pump 
    Adjusting the steering chain 
    Wheel position display
    Block diagram
    Operating modes 
    Operating unit
    Steering output stage 
    Central processing unit
    Base plate 
    DC/DC converter 
    CPU outputs 
    Guide frequency generator
    LR80 adjustment
    - Checking the mechanical elements
    - Determining the centre of the vehicle
    - Aerials 
    - Digital setpoint generator 
    - Actual value potentiometer
    - Offset potentiometer
    - Balancing the digital filter 
    - Speed sensor 
    - Steering angle limitation 
    - Adapter module 8A8
    - Aisle detection with light barrier
    - Aisle detection with guide wire 
    - Reading out parameters 
    - List of parameters
    - Storing parameters 
    - Standard parameter set
    - Language selection 
    Emergency-off parameter
    Error messages 
    Guide to frequency/operating mode switch positions 
    Guide to frequency/operating mode switch positions and test mode 
    Guide to the tests conducted with a notebook

C Brake
    Electromagnetic brake
    Individual components
    Electromagnetic brake 1K13 
    Adjusting the brake clearance 
    Replacing the brake lining 
    Brake deceleration
    Measuring the brake deceleration 
    Checking the brake deceleration 
    Hydraulic brake system
    Mounting the main brake cylinder
    Removing the main brake cylinder 
    Adjusting the brake pedal connecting rod 
    Pressure relief valve 
    Bleeding the brake
    Adjusting the brake linings
    Replacing the brake linings 
    Removing the brake linings 
    Fitting the brake linings
    Footbrake and brake leads
    Automatic braking at end of aisle
    Automatic braking at end of aisle (ZAG-Reflexli)
    End-of-aisle safety feature with reflective light barriers (EASS) 
    Automatic braking at end of aisle 
    End-of-aisle safety feature with reflective light barriers 
    Reflector installation on the shelves 
    Reflector distances 
    Adjusting the sensors .

D Chassis
    Removing a load-bearing wheel 
    Bearing of load-bearing wheel - tensioning 
    Bracing the mast
    Replacing the battery 

E Lifting device
    Removing the mast 
    Replacing the mast
    Adjusting the mast
    Telescopic mast 
    Triplex mast
    Removing the lifting cylinder - Telescopic mast 
    Replacing the lifting cylinder - Telescopic mast 
    Telescopic mast - cylinder 
    Removing the main lift cylinder - Triplex mast
    Replacing the main lift cylinder - Triplex mast
    Removing the free lift cylinder 
    Triplexmast free lift cylinder
    Lifting chains
    • Inspection
    • Specification
    • Measuring wear 
    • Lubricants 
    • Adjustment 
    Adjusting the mast chains 
    • Secondary chains on the triplex mast
    • Primary chains on the triplex mast
    • Standard mast
    Lifting fork
    Removing the fork holder 
    Swivel-shift fork 
    Removing the swivel-shift fork
    Adjusting the swivel-shift fork rollers 
    Lift carriage
    Removing the lift carriage.

M Electrical system
    Module positions, right-hand chassis side 
    Module positions, left-hand chassis side
    Module positions, mast and swivel shift forks 
    Transistor module 
    Inner construction of a transistor module 
    Transistor module connections 
    Testing the transistor modules 
    Test - transistor connects through
    Recovery diode (double diode) 
    Main current circuit travel connection, MOSFETs connected through 
    Travel connection, MOSFETs off, current flow through recovery diode
    Travel module 
    Removing the travel module 
    LTM travel control - main components
    Travel module pin assignment 
    MOSFET and diode replacement
    Travel direction contactors 1K11 and 1K12 
    Current sensor connection 
    Current sensor 
    Main current circuit, hydraulic system 
    Hydraulics pulse control system (2A1) 
    Removing the hydraulics module 
    Main current components 2A1 
    MOSFET and diode replacement
    Hydraulics module pin assignment 
    Adjusting the hydraulics module 
    Key-operated switch "ON"
    Power supply for LTM travel control system, LTM hydraulics and 
    battery discharge indicator 
    Releasing the brake 1 
    Releasing the brake 2
    Selection of the travel direction contactors 
    Brake 3 and selection of the travel direction contactor 
    Travel transducer 1A4
    Travel transducer connection
    Travel transducer 
    Output signals at travel transducer 
    Adjustment of accelerator pedal neutralisation 
    Valve arm arrangement
    Multifunctional lever 
    Direction selection
    Horn function
    Types of deceleration
    Deceleration related to "INSIDE / OUTSIDE AISLE" 
    Deceleration related to the 0.5 m switch mounted on the mast 
    Deceleration related to the 0.5 m switch mounted on the fork holder 
    Simultaneous lift and traction 
    SLT (simultaneous lift and traction)
    Override (override switch for travel mode) 
    Combined instrument 6P1
    Possible errors of the combined instrument
    Switch in multifunctional lever (MFL) 
    Lift enable
    Lifting and lowering control 
    Swivel shift fork enable 
    Adjusting the swivel potentiometer 2B3 
    Adjusting the shift potentiometer 2B2 
    Emergency lowering
    Emergency shifting
    Emergency shifting to left
    Emergency shifting to right
    Adjusting the mechanical switches 
    Speed sensor 1B21

N Hydraulics
    Hydraulics software control 
    • Lifting function 
    • Rotating carriage function 
    Hydraulic circuit diagram 
    Chassis valve block
    • Adjusting the maximum pressure valve 
    Swivel shift fork valve block
    • Adjusting the swivel back-pressure valve 
    • Adjusting the maximum pressure valve 
    Load carriage connections 
    Hydraulic tank
    Removing the pump and motor 
    Replacing the pump and motor 
    Dismantling the pump motor
    Individual components of the pump motor
    Inspecting the individual components
    Checking the armature 
    Reworking the commutators
    Assembling the pump motor
    Dismantling the pump
    Inspecting and repairing the hydraulic pump
    Swivel shift fork
    • Removing the swivel cylinder 
    • Replacing the swivel cylinder 
    • Dismantling the swivel cylinder 
    • Assembling the swivel cylinder 
    Removing the shift hydraulic motot 
    Replacing the shift hydraulic motor 
    Hydraulic hoses - maintenance 
    Lowering brake valve.

Q Telescopic fork
    Function, components 
    Neutral position
    distance sensor side shift 
    Block diagram
    Adjusting the drive chain
    Adjusting the tension of the toothed belt
    Adjusting the middle carriage 
    Adjusting the upper carriage
    Adjusting the position switches
    Adjusting the distance sensor
    Input module WA1IN-Q 
    General, fault monitoring 
    Pin assignment 
    Parameter setting 
    Maintenance instructions 
    Authorised grease types and mineral oils.

    Diagnosis LEDs 
    Channel switch 
    Bar LED on 7 A11
    Input/output card
    Interface adapter 
    Changing parameters in the PLC with a notebook 
    Wiring diagram 
    Main networks 
    Main configuration 
    List of parameters
    Table of symbols Inputs Channel 1 
    Channel 2
    Channel 3
    Channel 4
    Channel 5
    Channel 6
    Channel 7
    Channel 8
    Channel 9
    Table of symbols outputs Channel 1 
    Channel 2
    Channel 3
    Channel 4
    Channel 5
    Channel 6
    Channel 7
    Channel 8
    Table of symbols, inputs, summary
    Table of symbols, outputs, summary

    Block diagram
    General description 
    Operating principle 
    Description of the keypad functions
    Description of the menus and how to use them (selection levels)
    • Normal mode menu
    • Programming mode menu
    • Configuration menu
    • Monitor menu 
    Adjusting chart
    • Selecting the first selection level 
    • Selecting normal operating mode 
    • Selecting configuration
    • Selecting programming mode 
    • Selecting monitor 
    Error messages 
    Detailed description of errors
    Displacement transducer
    • General 
    • Connection for test and normal operation 
    Testing the incremental transducer 
    Adjusting the load sensor (option) 
    Adjusting the shelf scanner 
    Incremental transducer for shifting 
    PG7 distributor 8A19 .
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