Linde Diesel Forklift Truck H-Series Type 394: H40D, H45D, H50D Operating Instructions (User Manual)

Original Illustrated Factory Operating Instructions (User Manual) for Linde Diesel Forklift Truck H-Series Type 394.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H40D
H45D
H50D

Format: PDF, 307 Pages
Language: English

Contents:

1. Introduction
   Your forklift truck 
   Proper use
   Impermissible use 
   Description of use and climatic conditions
   Symbols used 
   Technical description 
   Truck operation when using a shovel 
   Receiving the industrial truck 
   Legal requirements for marketing 
2. Safety
   Safety guidelines 
   Residual risks 
   Stability 
   In the case of tip-over 
   Handling consumables 
   Competent person
   Regulations
   Instructions for fitting attachments 
   Fork carriage emergency lowering 
   Emergency exit with attached rear window 
3. Overview
   Identification plates 
   General view
   Operating devices 
   Display unit 
   Switch panel 
4. Operation
   Service plan before initial commissioning 
   Running-in instructions 
   Pre-shift-checks
   Standard equipment 
   Entering and exiting the truck 
   Adjusting the standard driver’s seat and comfort driver’s seat
   Adjustingtheheight-adjustablecomfortdriver’sseat 
   Adjusting the luxury driver’sseat 
   Adjustingthearmrest 
   Adjustingthesteeringcolumn 
   Settingtheclock 
   Seatbelt 
   Drive engine (dual-pedal operation) 
   Driving (dual-pedal operation) 
   Drive engine (single-pedal operation) 
   Driving (single-pedal operation) 
   Steeringsystem 
   Brakesystem 
   Signal horn 
   Joystick with central lever operation 
   Joystickwithsingleleveroperation 
   Special equipment 
   Depressurisation 
   Driver’scab 
   Lighting 
   Windscreenwiper 
   Window heater
   Heating system, air conditioning
   Linde Forklift Data Management (LFM) 
   Adjustingthedriver’sseatwithrotatingdevice 
   Liftmastpositioning 
   Working under load
   Beforetakingupaload 
   Adjustingtheforkspread 
   Takingupload 
   Travellingwithload 
   Setting down loads
   Towcoupling 
   Before leaving the lift truck unattended 
   Beforeleavingthetruck 
   Loading / Transporting 
   Securing the hose pulley against rolling up 
   Removingtheliftmast 
   Driving without the lift mast
   Loading 
   Transportation by lorry or lowloading trucks 
5. Maintenance
   General information
   Inspection and maintenance data 
   Recommendations for consumables 
   Inspection and maintenance overview 
   Serviceplanasrequired 
   1000hserviceplan 
   3000hserviceplan 
   6000hserviceplan 
   9000hServiceplan 
   Engine
   Checking the engine oil level 
   Change engine oil 
   Changing the engine oil filter
   Fuel 
   Draining water from thefuelfilter 
   Changing the fuel filter 
   Cleanthefueltankventilationhose 
   Checking the coolantlevel 
   Changing the coolant  
   Checkingthecoolantconcentration 
   Cleaning the water coolerandhydraulicoilcooler,andcheckingthemforleaks 
   Checking the condition and secure positioning of the engine support and engine mounting
   Check condition of the ribbed vee belt
   Replacing ribbed V-belt 
   Checking the condition and tension of toothed belt
   Renew the toothed belt and idler pulley
   Change the water pump 
   Changing the air filter cartridge, checking the vacuum-operated switch  
   Changing the air filter safety cartridge
   Check the dust dischargevalve 
   Changing the breather filter for the charge air pressure regulator 
   Cleaningtheprefilter(specialequipment) 
   Cleaning the oil bath air filter (special equipment) 
   Change the oil in the oil bath air cleaner (Optional)
   Check suction and exhaust pipes for leaks 
   Regenerating the particle filter 
   Regenerating the changing particlefilter 
   Checking the particle filter system (specialequipment) 
   Draining water from the water trap at the changing particle filter (specialequipment) 
   Cleaning the water trap at the changing particle filter (special equipment) 
   Cleaning the pressure control device at the changing particle filter (special equipment) 
   Gearbox 
   Axle clamps and wheel motors: checking the mountings 
   Checkingandadjustingthesidestopsonthedriveaxle 
   Checkingthedriveaxlebearingsforwear 
   Checking the hydraulic pump’s mounting on the engine
   Chassis, bodywork and fittings 
   Cleaning the truck 
   Bonnet  
   Floorplate 
   Maintaining the heating system and air conditioning (special equipment) 
   Checking the conditionandcorrectfunctionoftheseatbelt 
   Check fastening for frame, tilt cylinders and steering axle
   Checking and oiling other bearing points and joints 
   Topping up the washer systemwatertank(specialequipment) 
   Chassis frame 
   Changing a wheel 
   Tighten the wheel nuts 
   Checkthetyresfordamageandforeignobjects 
   Checkingthetyrepressure 
   Checking the conditionoftheantistaticbelt 
   Cleaning and greasing the steering axle 
   Checking the mountings of the steering cylinder and steering pivot pin   
   Controls 
   Checking the parking brake for correct operation  
   Checking the pedals
   Checking the bellowsattheactuatinglever 
   Electrics 
   Check the condition and secure positioning of electric cables, cable connectors and  connections 
   Battery: Check condition,levelanddensityofacid 
   Hydraulics
   Change hydraulic oil
   Hydraulicsystem:Checktheoillevel 
   Hydraulic system: changing the filter
   Check the bleeder valve on the hydraulicoiltankforcorrectoperation 
   Checkthehydraulicsystemforleaks 
   Check tilt cylinder bearings for wear 
   Check the tension of double hoses 
   Load lift system 
   Workingontheliftmastandatthefrontofthetruck 
   Cleaning and spraying the liftmastchain 
   Lift mast, lift mast chains, lift cylinder and end stops: Check mounting, condition and function   
   Adjustingtheliftmastchain 
   Check the forks and fork quick-releases 
   Cleansideshift(specialequipment)andgrease,checkfastening 
   Checking the slide guides on the sideshift (special equipment) for wear  
   Self-help 
   Openingthecovertotheelectricalsystem 
   Fuses for basic and special equipment 
   Main fuses in engine compartment 
   Diagnosticconnector 
   Malfunctions during operation
   Malfunctions, Causes andRemedies(dieselengine) 
   Malfunctions,causesandremedies(hydraulicsystem) 
   Jumpstart   
   Towing  
   Shutting down 
   Shuttingdownthetruck 
   Disposal of old trucks 
6. Technical data
   Type sheet H 40, as at 07/2011
   Type sheet H 45, as at 07/2011
   Type sheet H 50/500, as at 07/2011 
   Type sheet H 50/600, as at 07/2011 
   Type sheet H 40 elevated driver’s compartment, as at 07/2011 
   Type sheet H 45 elevated driver’s compartment, as at 07/2011 
   Type sheet H 50/500 elevated driver’s compartment, as at 07/2011 
   Type sheet H 40 container, as at 07/2011 
   Type sheet H 45 container, as at 07/2011 
   Type sheet H 50/500 container, as at 07/2011 
   Type sheet H 50/600 container, as at 07/2011 
   Truck configuration 
   Tyre variants and rim sizes 
   Load capacity diagramsand lift mast data as at 07/2011 
   Additional capacity rating plate for attachments
   Noise emission values 
   Vibration characteristic values for bodily vibrations 
   Annex
7. Circuit diagrams
   Wiring diagram 
   Basic equipment for diesel with pump injection engine — Sheet 01
   Basic equipmentfor diesel with pump injection engine — sheet 02 
   Basic equipment for diesel with pump injection engine — sheet 03 
   Special equipment sheet 01 — working spotlight  
   Special equipment sheet 02 — Windscreen wipers, seat heater, seat with air suspen
   sion 
   Special equipment sheet 03 — Heating system, air conditioning, flashing/rotating
   beacon, reversing signal, interior lighting/clipboard lighting 
   Special equipment sheet 04 — hazard warning system for reverse travel, truck deacti
   vation,mastpositioning 
   Special equipment sheet 05 — particle filter, radio 
   Special equipment sheet 06 — Higher lighting, 12 V socket, diesel filter water trap
   warning 
   Special equipment sheet 07 – Truck data management, LPG volume display   
   Special equipment sheet 08 – LPG volume display for volumetric filling withshut-off
   valve, changing particle filter, camera system 
   Special equipment sheet 09 — battery main switch with display unit power supply, rear
   centrebrake/taillight 
   Special equipment sheet 10 — third auxiliary hydraulics with third joystick 
   Special equipment sheet 11 — Lighting, direction indicator and hazard warning sys
   tem,brakelight    
   Special equipment sheet 12 —single lever for lifting/lowering, tilting, single auxiliary
   hydraulics and double auxiliaryhydraulics 
   Hydraulic circuit diagram 
   Traction,workingandsteeringhydraulics 
   Accumulator
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