Toyota Truck 6HBC30, 6HBC40, 6HBE30, 6HBE40, 6HBW30, 6TB50 SN: 27000 and up Service Manual

Original Illustrated Factory Workshop Service Manual for Toyota Electric Pallet Truck Type 6HBW.

Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Covered models:
    6HBC30 sn:27000 and up
    6HBC40 sn:27000 and up
    6HBE30 sn:27000 and up
    6HBE40 sn:27000 and up
    6HBW30 sn:27000 and up
    6TB50 sn:27000 and up

Format: PDF, 194 Pages
Language: English

Contents:
    How to Use This Manual 
        Map of the Manual  
        Manual Design  
        START Page  
    Safety 
        Definitions 
        General Safety  
        Battery Safety 
        Jacking Safety  
        Fork Section 
        Tractor 
        Tie-down for Transport  
        Towing  
        Welding Safety 
    Systems Overview 
        Truck Model Identification  
        Vehicle Specifications  
        General System Data  
        Special Tools  
        Programmable Maintenance Tool 
        Theory of Operation  
        Lift/Lower
        Directional/Speed Control 
        Strip Curtain Bypass (Models 6HBE30/40 only) 
        Manual Coast Mode (Standard on 6HBE30/40, Optional on 6HBW30) 
        Motor Controller 
    Scheduled Maintenance 
        Introduction  
        Maintenance Guidelines 
        General Truck Operation 
        Perform Daily or Every Eight (8) Operating Hours 
        Perform Every Two Months or 250 Operating Hours 
        Perform Annually or Every 1500 Operating Hours 
        Lubrication Points 
    Troubleshooting 
        How to Use This Chapter  
        Electrical Troubleshooting Guidelines  
        Checking for Shorts from Battery to Truck Frame 
        Checking for Shorts from Components to Truck Frame 
        Hydraulic Troubleshooting Guidelines  
        Definitions 
        Acceleration Rate 
        Brake Switch 
        Brake Rate 
        Continuity 
        Creep Speed 
        Current Limiting 
        Emergency Reverse (6HBW30 and 6HBE30/40) 
        Fault Codes 
        High Pedal Disable (HPD) 
        Operating Mode 
        Open Circuit
        Overtemperature (Motor Controller) 
        Overvoltage Cutoff 
        Plugging (Plug Braking) 
        Pulse Width Modulation 
        Ramp Shape
        Regenerative Braking 
        Sequencing Delay 
        Short Circuit or “Short” 
        Speed Limiting 
        Static Return To Off (SRO) 
        Throttle Map
        Tractor 
        Undertemperature 
        Undervoltage Cutback 
        Electrical Connector Locator Chart 
        Fault Codes 
        Programmable Maintenance Tool 
        Program Mode 
        Monitor Mode 
        Faults Mode 
        Functions Mode 
        Information Mode 
        Programmer Mode 
        List of Troubleshooting Charts  
        Symptom Tables: 
        Troubleshooting Flowcharts  
        Symptom Tables: Lift/Lower System  
        Symptom Tables: Travel  
        Symptom Tables: Wiring System  
    Component Procedures 
        List of Component Procedures  
        Component Locators  
        Tractor Cover  
        Removal 
        Installation
        Battery 
        Trucks Equipped with Battery Gates and Rollers (optional) 
        Trucks Without Battery Gates and Rollers 
        Battery Exterior Cleaning 
        Charging 
        Adding Water 
        Specific Gravity 
        Voltage Check 
        Maintenance-Free Batteries 
        Storage
        Power Cables  
        Battery/Charger/Truck Connectors  .
        Wiring Harness 
        Terminology 
        Inspection
        Fuses  
        Test/Inspection 
        Switches (General)  
        Test/Inspection 
        Key Switch  
        Inspection
        Removal 
        Installation 
        Brake Switch  
        Adjustment 
        Removal 
        Installation 
        Lift Cut-Out Switch  
        Adjustment 
        Grab Rail Switches  
        Removal 
        Installation 
        Hydraulic Solenoids 
        Removal 
        Installation 
        Manual Coast  
        Removal 
        Installation 
        Gauges  
        Hour Meter 
        Combination Hour/Battery Discharge Meter 
        Control Handle  
        Return Spring Adjustment
        6HBW30, 6HBE30 and 6HBE40 
        Horn 
        Removal 
        Installation 
        Motor Controller  
        Cleaning 
        Removal 
        Installation 
        Programming 
        Emergency Reverse Check 
        Travel Potentiometer 
        Contactors 
        Tip Inspection 
        Main Contactor
        Brake  
        Models 6HBW30, 6HBE30, and 6HBE40
        Models 6HBC30, 6HBC40, and 6TB50 
        Motors, General 
        Motor Brushes 
        Motor Brush Spring Tension 
        Commutator 
        Terminal Nuts 
        Electric Motor Tests 
        Drive Motor  
        Removal 
        Installation
        Drive Unit  
        Removal 
        Tooth Pattern of Drive Unit 
        Drive Unit Vent Plug
        Drive Housing Lubrication 
        Drive Housing Steering Bearing 
        Drive Wheel 
        Casters  
        Removal 
        Disassembly 
        Assembly 
        Installation
        Load Wheels 
        Replacement
        Load Wheels
        Model 6TB50 
        Removal 
        Pallet Entry Sliders  
        Replacement
        Fork Height Adjustment  
        6000 LbModels (Single Pallet) 
        Long-John Models (Double Pallet) 
        Hydraulic Components 
        General Guidelines 
        Hydraulic Fluid  
        Fluid Level 
        Changing Fluid
        Adjusting Hydraulic Pump Relief Valve Pressure  
        Relief Valve Settings 
        Check Valve 
        Hydraulic Ram  
        Inspection 
        Removal 
        Installation
        Hydraulic Cylinder Seals 
        Hydraulic Unit  
        Removal 
        Installation
        Hydraulic Reservoir 
        Filter Screen and Suction Tube
        Hydraulic Pump 
        Lift Motor  
        General Data 
        Cold Storage Conditioning  
    Appendix 
        Lubrication Equivalency Chart  
        Torque Chart - Standard (Ferrous)  
        Torque Chart - Metric  
        Decimal Equivalent Chart 
        Standard/Metric Conversions  
        Electrical Schematics  
    Index
Powered by