Linde Truck Type 357-02, 357-03: C4026, C4030, C4230, C4234, C4531, C4535 User Manual

Original Illustrated Factory Operating Instructions (User Manual) for Linde Reachstacker, Container handling Trucks, Toplifts and Combi Handlers Type 357-02.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
C4026 CH4
C4026 CH5
C4030 CH4
C4030 CH5
C4230 TL4
C4230 TL5
C4234 TL4
C4234 TL5
C4531 CH4
C4531 CH5
C4531 TL4
C4531 TL5
C4535 TL4
C4535 TL5

Format: PDF, 148 Pages
Language: English

Contents:

    Your type 357 03 reachstacker
    Approved applications
    Technical note
    Truck takeover
    Type plates
    Reachstacker 357 03
    Table of contents
    Technical Data
    Technical description
    Engine
    Transmission
    Driving cabin, controls, switches
    and instruments
    Drive axle
    Steer axle
    Brakes
    Safe load system
    Working and steering hydraulics
    Telescopic boom
    Handler
    Electrical system
    Safety systems and shut down devices
    Automatic lubrication system
    General view of truck
    General view of container handler
    Controls and Indicators
    Gauges, switches and warning lights
    Left-hand control panel (LHP)
    Steering column (SC)
    Right-hand control panel (RHP)
    Driver's control centre (DCC1)
    Load safety system panel (LSSP)
    Twistlock indicators (TI)
    Combi-handler indicator (CHI)
    Cab rear bulkhead (CRB1)
    Trouble shooting guides gauges and lights
    Safety rules
    Wind speed
    Operator safety
    Safety precautions
    Handling fluids and lubricants
    Stored hydraulic energy
    Operation of Reach stackers in the plant area
    Diesel engine emissions
    Running-in instructions
    Checks and services prior to initial operation*
    Daily checks and services*
    Your type 357 03 reachstacker
    Approved applications
    Technical note
    Truck takeover
    Type plates
    Reachstacker 357 03
    Table of contents
    Technical Data
    Technical description
    Engine
    Transmission
    Driving cabin, controls, switches
    and instruments
    Drive axle
    Steer axle
    Brakes
    Safe load system
    Working and steering hydraulics
    Telescopic boom
    Handler
    Electrical system
    Safety systems and shut down devices
    Automatic lubrication system
    General view of truck
    General view of container handler
    Controls and Indicators
    Gauges, switches and warning lights
    Left-hand control panel (LHP)
    Steering column (SC)
    Right-hand control panel (RHP)
    Driver's control centre (DCC1)
    Load safety system panel (LSSP)
    Twistlock indicators (TI)
    Combi-handler indicator (CHI)
    Cab rear bulkhead (CRB1)
    Trouble shooting guides gauges and lights
    Safety rules
    Wind speed
    Operator safety
    Safety precautions
    Handling fluids and lubricants
    Stored hydraulic energy
    Operation of Reach stackers in the plant area
    Diesel engine emissions
    Running-in instructions
    Checks and services prior to initial operation*
    Daily checks and services*
    Cold start
    Stopping the engine
    Malfunctions during operation
    Load safety system
    Start-up indications
    Working indications
    Lowering the handler after shutoff
    Operation
    Truck status display screen
    Gear shift selection
    Driving
    Selecting the travel direction
    Moving off
    Slowing down and stopping
    Manual 1st gear selection when stopped
    Preselection of 1st gear when travelling
    Stopping the truck
    Operating the transmission dump
    Steering
    Service brake
    Parking brake
    Turning on the lights
    Turning on the main beam headlights
    Turning on the turn indicator lights
    Operating the horn
    Turning on the front windscreen wiper
    Turning on the front windscreen washer
    Operating the rear screen wiper and washer
    Operating the top screen wiper and washer
    To operate the ventilation and heater system
    To operate Climate control*
    Fuses
    Operating the hazard warning lights
    Boom and handler controls
    Central control lever (joystick)
    Lifting the boom
    Lowering the boom
    Extending the boom
    Retracting the boom
    Operating the sideshift
    To sideshift left
    To sideshift right
    Rotating the handler
    Rotating the handler clockwise
    Rotating the handler anticlockwise
    Operating the beam spreader
    Locking the twistlocks
    Unlocking the twistlocks
    Operating the twistlock override
    Traversing the cab
    To move the cab forward
    To move the cab backwards
    Raising and lowering the attachment legs CH
    Lowering the back legs
    Raising the back legs
    Lowering the front legs
    Raising the front legs
    Clamping and unclamping the legs
    To clamp the legs
    To unclamp the legs
    To slope pyle the spreader
    To slope pyle the spreader left
    To slope pyle the spreader right
    Before lifting a load
    Load safety indication and warnings
    Load diagrams TL
    Load diagrams CH
    Picking up a container TL
    Picking up a container CH
    Travelling with loads
    Depositing the load
    Parking the truck
    Trailer coupling
    Jack locations for changing wheels
    Wheel change
    Removing the drive wheels
    Drive axle outer wheel
    Drive axle inner wheel
    Fitting the drive wheels
    Inner drive wheels
    Outer drive wheels
    Removing the steer wheels
    Fitting the steer wheels
    Towing
    Towing procedure
    Releasing the parking brake
    Removing the propeller shaft
    After towing
    Opening the beam locks
    Closing the beam locks
    Setting the spreader to container width
    Operating the twistlocks
    Resetting the parking brake
    Refitting the propeller shaft
    Maintenance
    Hoisting the truck
    Handler removal
    Taking the truck out of operation
    Measures before taking the truck out of operation
    Putting the truck back into operation
    General information
    Work on the boom and the front part of the truck 
    Inspection and maintenance chart
    Checks and maintenance work after the first 50 service hours
    Routine maintenance
    Clean the truck
    Tighten the wheel nuts
    Check the tyres for damage and foreign objects
    Drain the fuel filter
    Prime the fuel system
    Check the battery condition
    Check the air filter
    Renew the safety element
    Clean the radiator and oil cooler, check for leaks
    Check and clean the climate control filter element
    Check the steering lock
    Check the central lubrication*
    lubricating points
    Fill central lubrication* canister with grease
    Lubricate slewing ring bearing and gear
    Check and lubricate the twistlocks
    Check the slewing gearbox and brake oil level
    Check and lubricate the leg folding group
    Check and lubricate feet at the bottom of each leg
    Clean and lubricate steer axle, check the mounting
    Check the steer axle hub oil level
    Check and lubricate the drive shaft
    Check and lubricate boom cylinder, boom pivot and sliding bearings
    500 hours service
    Check the drive axle mounting
    Check the drive axle centre differential oil level Check the drive axle hub oil level
    Check the hydraulic system, pumps, valves and lines
    Check electric cables, connectors and connections for condition and tightness
    Change the transmission oil filter canisters
    Change the pilot circuit oil filter
    Change the engine oil
    Change the engine oil filter canisters
    Change the fuel pre-filter with water monitor
    Fuel pre filter, draining of condensation water
    Renew the fuel filter canister
    Check mounting of turbocharger intake pipe
    Check the front cab mountings
    Check the rear cab mountings
    Check and lubricate the handler sliding bearing
    Check and lubricate sideshift sliding bearings
    Lubricate locking cylinder pin on the handler
    Lubricate the sideshift cylinder bearings
    Check and tension drive-belts
    Coolant pump drive
    Alternator drive
    Renew hydraulic tank air filter
    Engine Diagnostic System Check
    1000 hours service
    Renew the working hydraulic system oil suction filters
    Renew the brake hydraulic system oil suction filter
    Change the air filter element,check the vacuum switch
    Renew the brake hydraulic system oil pressure filter
    Renew the transmission oil and clean the filter screen
    Check the engine mountings
    Check transmission mountings
    Check the cooling system for leaks
    and tightness
    Check the parking brake condition
    and mounting
    Lubricate handler extension
    cylinder bearing pads
    Check the intake and exhaust system for
    leaks and tightness
    Change the drive axle centre
    differential oil
    Change the drive axle centre hub oil
    Change the steer axle centre hub oil
    2000 hours service
    Renew engine coolant
    Change the coolant filter
    Check the condition of structured components
    Check valve clearances
    Renew the brake hydraulic system oil
    Change the fuel tank breather filter
    3000 hours service
    Clean the hydraulic tank pre-filter
    Renew handler slewing brake and gearbox oil
    Check, renew hydraulic oil of working hydraulic system
    Renew the safety element
    General overall check
    5000 hours service
    Renew the twistlocks
    Check the handler extension cylinder bearing pads
    6000 hours service
    Check the vibration damper
    Check the fan drive idley pulley assembly
    Fan hub, belt driven
    Flushing the cooling system
    Check the turbocharger
    Check the radial bearing clearance
    Check the axial clearance
    Renew the lift chains
    Inspection and maintenance data 
    Fuel and oil recommendation
    Oil grades
    Gear oil
    Transmission oil (drive axle)
    Transmission oil (handler slew gearbox and brake)
    Hydraulic oil for working hydraulics
    Hydraulic oil analysis
    Hydraulic oil
    (brake system, brake cylinder)
    Hydraulic oil additives (brake system)
    Multipurpose grease
    Handler ring gear grease
    General lubricating oil
    Battery grease
    Central lubrication
    Coolant
    Diesel fuel
    Troubleshooting guide (diesel engine)
    Troubleshooting guide (hydraulic system)
    Circuits
    Electrical circuit
    Hydraulic circuit
    Elme spreader electrical circuit
    Elme spreader hydraulic circuit
    Brake circuit
    Index.
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