Linde Forklift Truck Type 359: H100, H120, H140, H160, H180 Operating Instructions (User Manual)

Original Illustrated Factory Operating Instructions (User Manual) for Linde Forklift Truck Type 359.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H100-600
H120-1200
H120-600
H140-1200
H140-600
H160-1200
H160-600
H180-600

Format: PDF, 189 Pages
Language: English

Contents:

1. Introduction
   Your 359 Forklift Truck 
   Technical Description
   Intended use 
   Improper use 
   Symbols Used 
   Commissioning 
   Truck takeover
   EC declaration of conformity 
2. Safety
   Safety Rules 
   Do not operate with guards removed
   Park Brake
   Malfunctions 
   Handling Fuel, Lubricants and Coolant 
   Residual risks 
   Stability 
3. Overview
   General view of Truck
   Type Plates 
   Composite instrument and light switches 
   Controls and indicators - single pedal cab 
   Controls and indicators - twin pedal cab 
4. Operation
   Mirrors
   Beginning operation
   Opening the right hand side window 
   Setting the clock
   Cab interior light
   Hazard warning lights*, Turn indicators lights*, Horn 
   Heater, Climate control
   Adjusting the driver’s seat
   Optional equipment 
   To turn on the road lights* 
   Operating the windscreen wipers* 
   Filling the windscreen washer bottle 
   Programmable mast positioning* 
   Control levers (joysticks) 
   Engine Access
   Engine oil level check
   Checking the fuel
   Checking the coolant level in the reservoir
   Tyres - check condition and pressure 
   Battery access - opening 
   Isolating the battery 
   Opening the fuse box cover 
   Fuses 
   Working hydraulics filter panel - removal 
   Hydraulic system: oil level check 
   Final drive oil level check 
   Starting the engine- double pedal models 
   Stopping the engine - double pedal models 
   Driving - double pedal models
   Starting the engine - Single pedal models 
   Stopping the Engine - Single pedal models 
   Driving - single pedals 
   Tilting the cabin 
   Malfunctions during operation 
   Steering 
   Braking system 
   Installation of additional equipment 
   Mast, lifting device and attachment controls 
   Operating optional attachments 
   Before lifting a load
   Lifting a load 
   Travelling with load 
   Depositing the load 
   Before leaving the truck unattended 
   Loading 
   Trailer coupling 
   Locations for jacks when changing wheels 
   Wheel change
   Towing 
   Hoisting the truck
   Emergency exit 
   Measures before taking the truck out of operation 
   Putting the truck back into operation 
5. Maintenance
   General remarks 
   Generalinformation 
   Filling capacity/Rated values 
   Fuel and oil recommendations 
   Dieselfuel 
   Check the condition of structured components 
   Truck welds inspection 
   Checks-various 
   Inspection and maintenance schedule 
   Service plan as required 
   50h Serviceplan 
   500h Serviceplan 
   1000h Service plan 
   2000h Service plan 
   3000h Service plan 
   6000h Service plan 
   Rated capacities 
   Engine
   Engine oil level check 
   Change the engine oil (every 12 months minimum) 
   Clean the fue lfilter 
   Change the fuel pre-filter with water monitor 
   Check the condition o fthe V-belt 
   Check the condition of the drivebelt 
   Replace the toothed belt and idler pulley 
   Check the cooling fan belt tensioner 
   Check the engine mounting for condition and security 
   Check the air filter 
   Renew the air filter element 
   Replacing the air filter safetyelement 
   Checking the coolant level in the reservoir 
   Check coolant strength 
   Renew engine coolant 
   Check the vibration damper 
   Clean the radiator and oil cooler,check for leaks 
   Check intake and exhaust systems for leaks and security 
   Check valve clearances 
   Gearbox 
   Final drive oil level check 
   Change final drive hub oil 
   Chassis bodywork and fittings 
   Clean the truck 
   Mirrors 
   Check seat belt for condition and correct operation*
   Check the tyres for damageandforeignobjects 
   Tighten the wheel nuts 
   Tyres - check condition and pressure 
   Check the cab mountings 
   Chassis frame 
   Checkthesecurityoftheaxleclampanddrivemotors 
   Clean and lubricate thesteeraxle 
   Checktheconditionofstructuredcomponents 
   Controls 
   Check the parking brake for proper operation 
   Brake control mechanism
   Electrics 
   Check the battery /batteries 
   Hydraulics
   Hydraulic system: oil level check 
   Check the hydraulic tank breather filter 
   Renew the main hydraulic system oil return line filters 
   Renew hydraulic oil of working hydraulic system 
   Load lift system 
   Lubricate the mast and tilt cylinder pivots    
   Lubricate fork carriage cylinder bearings   
   Check the tension of double hoses 
   Check and adjust mast chains,lubricatewithchainspray 
   Renewing the lift chains (at least every 3 years and when 3% stretch has beenattained) 
   Troubleshooting
   Troubleshooting guide (Dieselengine) 
   Troubleshootingguide(Hydraulicsystem) 
   User manual feedback 
   User manual improvement record 
   Troubleshooting
   Troubleshootingguide(Dieselengine) 
   Troubleshooting guide (Hydraulicsystem) 

Annex
6. Technical data
   Datasheet 
   359 Datasheet 
   359 Datasheet 
   Mast variations 
   TechnicalData 
7. Circuit diagrams
   Electrical circuit diagrams 
   Cumminsfaultcodelist 
   Hydraulic circuit diagrams 
   Hydraulic circuit
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