Yale ESC30EA Electric Forklift Truck Workshop Service Maintenance Manual

Original Illustrated Factory Workshop Service Manual for Yale Electric Forklift Truck Model ESC30EA

Original factory manuals for Yale Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
    ESC30EA

Format: PDF, 169 Pages
Language: English

Contents:
    1 OPERATING INSTRUCTIONS
        NAMEPLATE
        SAFETY AND INFORMATION LABELS
        GENERAL
        OPERATOR PRECHECKS AND INSPECTION
        OPERATING PRECAUTIONS
        SAFETY AND OPERATIONAL CHECKS (PRIOR TO EACH SHIFT) .
        DESCRIPTION
        STARTING SEQUENCE
        STOPPING
        PARKING
        SAFE MAINTENANCE PROCEDURES
        HOW TO PUT A LIFT TRUCK ON BLOCKS
        HOW TO RAISE THE DRIVE TIRES
        HOW TO RAISE THE STEER TIRE
        PRECAUTIONS FOR TRUCKS IN STORAGE
        PRECAUTIONS FOR BATTERIES IN STORAGE
    2 GENERAL TRUCK AND LUBRICATION
        GENERAL
        DESCRIPTION
        BATTERY ROLLERS
        BATTERY REATINERS
        OVERHEAD GUARD AND REAR POST
        FRONT COVER
        TOP COVER
        CONTROL COVER
        OPERATOR COMPARTMENT PADS
        FLOOR MAT / BRAKE PEDAL PAD
        HIGH BACK PAD
        DECALS
        TIRES AND WHEELS
        REMOVING DRIVE TIRE AND WHEEL FROM TRUCK
        REMOVING TIRE FROM DRIVE WHEEL HUB
        INSTALLING THE TIRE ON THE DRIVE WHEEL HUB
        INSTALLING THE DRIVE WHEEL AND TIRE ON THE TRUCK.
        REMOVING STEER WHEEL AND TIRE
        REMOVING TIRE FROM STEER WHEEL HUB
        INSTALLING STEER TIRE AND WHEEL
        LABEL REPLACEMENT
        PAINTING INSTRUCTIONS
        8 HOUR / DAILY INSPECTION
        STARTUP SEQUENCE
        GENERAL FUNCTIONS
        BATTERY .
        CHARGING THE BATTERY
        CHANGING THE BATTERY
        BATTERY CONNECTOR
        BATTERY GATES
        BRAKES
        BRAKE PEDAL / BRAKE LINKAGE
        BRAKE SWITCHES
        CARRIAGE /LOAD BACKREST /FORKS
        CONTROL HANDLE
        DECALS
        GEARBOX .
        HYDRAULIC SYSTEM
        LIGHTS (OPTIONAL)
        MAST
        STEERING
        TIRES /WHEELS
        STATIC STRAPS
        40 HOUR / 5 DAY INSPECTION
        BATTERY
        HYDRAULIC SYSTEM
        LIFT CHAINS
        350 HOUR / 60 DAY INSPECTION
        BATTERY
        CONTACTOR TIPS
        GEARBOX
        HYDRAULIC SYSTEM
        LIFT CHAINS
        MOTOR BRUSHES
        2000 HOUR / 360 DAY INSPECTION
        BRAKES
        GEARBOX
        HYDRAULIC SYSTEM
        SIDESHIFT CARRIAGE
        TIRES/WHEELS
        RECOMMENDED SCHEDULES OF MAINTENANCE
        FASTENERS
    3 ELECTRICAL SYSTEM
        GENERAL
        CAPACITOR DISCHARGE
        SYSTEM CONTROLLER / OPERATOR DISPLAY BOX
        OPERATOR DISPLAY BOARD / MEMORY BOARD
        TRACTION AMPLIFIER
        CONTACTOR TIPS
        MAIN POWER CONTACTOR
        LIFT AND STEER CONTACTORS
        FUSES
        HORN
        HORN RELAY
        AMPLIFIER DIODES
        CONTROL HANDLE ASSEMBLY
        CONTROL HANDLE POTENTIOMETER
        BATTERY DISCONNECT LEVER
        HORN BUTTON SPRING
        LIFT AND TRAVEL SPRINGS
        CONTROL HANDLE REPLACEMENT
        ELECTRIC MOTOR MAINTENANCE, GENERAL
        PROGRAMMING AND DIAGNOSTICS
        INTRODUCTION
        PRE-OPERATIONAL INFORMATION
        PERFORMANCE AND DIAGNOSTICS MENU
        CALIBRATION MENU
        PROGRAM MENU
        DIAGNOSTIC MENU
        OPERATIONAL FEEDBACK DEVICES
        OPERATIONAL MODES
        ELECTRONIC FAULT ISOLATION PROCEDURE
    4 DRIVE UNIT ASSEMBLY
        DESCRIPTION
        DRIVE MOTOR
        BRUSH RREMOVAL
        GEARBOX
        OIL CHANGE
        DRIVE WHEEL ASSEMBLY
        DRIVE WHEEL SPINDLE
        DRIVE UNIT REBUILD - DISASSEMBLY
        DRIVE UNIT REBUILD - ASSEMBLY
        PINION GEAR TO MOTOR ENDBELL ASSEMBLY
        GEAR HOUSING TO MOTOR ASSEMBLY
        CARRIER TO GEAR HOUSING ASSEMBLY
        CARRIER REBUILD
        CARRIER DISASSEMBLY
        CARRIER ASSEMBLY
    5 BRAKE SYSTEM
        THEORY OF OPERATION
        DISC BRAKE UNIT
        BRAKE PEDAL
        BRAKE ADJUSTMENTS
    6 STEERING SYSTEM
        STEERING SYSTEM
        STEER PUMP AND MOTOR ASSEMBLY
        STEER PUMP
        STEER CONTROL VALVE
        HYDRAULIC MOTOR
        STEER GEAR
        STEER FORK ASSEMBLY
        STEER WHEEL ASSEMBLY
        CHANGING STEER TIRES
        STEER POSITION POTENTIOMETER
    7 HYDRAULIC SYSTEM
        THEORY OF OPERATION
        LIFT PUMP
        LIFT PUMP AND MOTOR ASSEMBLY
        LIFT PUMP MOTOR BRUSHES
        VALVE CARTRIDGES
        HYDRAULIC OIL FILTER
        HYDRAULIC OIL
        TILT CYLINDER
        TILT ANGLE ADJUSTMENT
        RELIEF PRESSURE ADJUSTMENT
        HYDRAULIC GEAR PUMPS
        DESCRIPTION
        REPAIRS
    8 MAST
    9 BATTERY AND CHARGING SYSTEM
        BATTERYAND CHARGING SYSTEM-GENERAL
        SAFETY TIPS FOR HANDLING INDUSTRIAL TRUCK BATTERIES
        BATTERY TROUBLESHOOTING
        BATTERY TROUBLESHOOTING
        LEAD-ACID BATTERIES ....
        SPECIFIC GRAVITY
        CHEMICAL REACTION
        HOW TO SELECT THE BATTERY .
        VOLTAGE OFA BATTERY
        BATTERY RATINGS
        KILOWATT HOURS
        THE BATTERYAS A COUNTERWEIGHT
        THE NEW BATTERY
        BATTERY MAINTENANCE
        MAINTENANCE RECORDS
        CLEANING THE BATTERY
        ADDING WATER
        HYDROMETER
        BATTERY TEMPERATURE
        CHARGING THE BATTERY
        TYPES OF BATTERY CHARGES
        METHODS OF CHARGING
        TROUBLESHOOTING THE CHARGER
        HOW TO KNOW WHEN THE BATTERY IS FULLY CHARGED
        BATTERY CHARGING AREA
        EQUIPMENT NEEDED
    10 USER SUPPORT INFORMATION
        SERVICE PARTS ORDERING INSTRUCTIONS
        TECHNICAL PUBLICATIONS
        PARTS MANUAL
        OPERATING MANUAL
        OPERATOR TRAINING
        SERVICE TRAINING COURSES
        SERVICE TRAINING MATERIALS
    11 ALPHABETICAL INDEX