Linde Forklift Truck Type 359: H100, H120, H140, H160, H180 Service Training (Workshop) Manual

Original Illustrated Factory Service Training (Workshop) Manual for Linde Forklift Truck Type 359.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:

Format: PDF, 261 Pages, Printable
Language: English


0. Product information
    The BR 359 truck
    Technical data
    VDI datasheet H100-600, H120-600, H140-600
    VDI datasheet H150-600, H160-600, H180-600
    VDI datasheet H120-1 200, H140-1200, H160-1200
    LTC basic structure
    CAN bus communication — overview and installation position
    Error code lists
    Indicatorunit — errorcodes
    LTC traction control codes, versionl.X
    LTC lift control codes, 0.040 version, LTC module N1
    LTC lift control codes, Version 0.040, LTC module N2
    Cummins diesel enginefault codes
1. Engine
    Diesel engine QSB 5.9
    Description of the drive
    Technical data
    View of engine
    Engine identification
    Engine data plate
    Injection pump plate
    Engine control unit data plate
    Cylinder head
    Installing, removing and checking the cylinder head
    Rocker levers and pushrods
    Installing, removing and checking valves
    Valve clearance
    Cylinder block
    Front crankshaft sealing ring
    Renewing the oil sump seal
    Fuel supply
    Removing and refitting the injection pump
    Exhaust system
    Removing, installing and checking the turbocharger
    Installing, removing and checking the exhaust manifold
    Diesel engine QSB 6.7
    Fuel supply
    Removing and installing injectors
    Checking the fuel supply
    Removing and installing the EFC actuator
    Removing and installing the high-pressure pump
    Removing and installing the rail
    Engine block
    Removing and fitting the V-ribbed belt
    Removing and installing the exhaust turbocharger
    Removing, installing and checking the exhaust manifold
    Removing and installing the valve cover
    Adjusting the valve clearance
    Checking rocker levers and pushrods
    Removing, installing and checking the cylinder head
    Removing, installing and checking valves
    Changing the oil sump seal
2. Drive axle
    Technical data for traction drive
    Schematic view of the drive
    Linde TruckControl (LTC)
    Traction drive
    T ravel drive - introduction
    Variable displacement pump controller
    Motorvariables controller
    Pedal group
    Variable displacement pump
    HPV 210-02 variable displacement pump
    Electro-hydraulic remote control
    Variable pump advance start
    Variable motor
    Variable motor HMV210-02 and HMV 280-02
    Output unit function characteristics
    Reduction gearbox
    Reduction gearbox GR 26-01
    Braking process -function characteristics
    Retarder valve block components
    Retarder valve blockfunction
    Brake release valve
    Towing unit
    Checking the brake system
    Hydraulic fan drive
    Function characteristics
    Checking the hydraulic fan drive
4. Chassis, bodywork and fittings
    Steering system
    Function characteristics
    Steering axle
    stub axle
    Wheel hub
    Adjusting the inner steering stop
    Adjusting the outer steering stop
    Removing and installing the steering cylinder
    Sealing the steering cylinder
5. Controls
    Display elements
    Indicator unit
6. Electrics / Electronics
    Central electrical system
    Arrangement of relays and fuses for basic equipment and special equipment
    Testing the electronic controllers and components
    Testing the LTC (vehicle and lift controller)
    Checking wiring harness
    Testing sensors
    Checking actuators
    Testing the indicator unit
7. Hydraulics
    Regulating pump HPR210-02
    Technical data for regulating pump
    HPR 210-02 regulating pump
    Load sensing regulation
    Working hydraulic
    Working hydraulic circuit diagram
    Hose layout
    Hose layout, supply, valve block, working hydraulics
    Hose layout — lifting/lowering
    Tilting hose layout
    Hose layout for sideshift and fork positioner
    Measurements and settings
    Checking the maximum working pressure and LS pressure
    Checking and adjusting delta pressure P to LS
    Tilting the cab
    Cabin tilting mechanism
    Operation of the cab tilt device

10. Circuit diagrams
    Hydraulic circuit diagrams
    Hydraulic circuit diagram
    Wiring diagrams QSB 5.9
    Wiring diagram parti
    Wiring diagram Part 2
    Wiring diagram Part 3
    Wiring diagram part 4
    Wiring diagram part 5
    Wiring diagram Part 6
    Wiring diagram part 7
    Wiring diagram Part 8
    Wiring diagram part 9
    Wiring diagram part 10
    Wiring diagrams QSB 6.7
    Wiring diagram, sheet 1
    Wiring diagram, sheet 2
    Wiring diagram, sheet 3
    Wiring diagram , sheet 4 - dipped beam, sidelight, direction indicator and hazard warning light, reverse light
    Wiring diagram, sheet 5 -work lights, horn, interior light, cigarette lighter, radio 
    Wiring diagram, sheet 6 -windscreen wipermotors
    Wiring diagram, sheet 7 -seat heater, flashing beacon, brake light, programmable rooflight/ beacon, mast speed limit
    Wiring diagram, sheet 8 -cabin tilting mechanism, door release, spare fuses 
    Wiring diagram, sheet 10 -twistlocks, extend/retract, sideshift, worklights, safety override
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