Linde Forklift Truck H1402 Series: H180, 200, H220, H250, H280, H300, H320 Operating Instructions

Original Illustrated Factory Operating Instructions (User Manual) for Linde Forklift Truck H-Series Type 1402.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H180
H200
H220
H250
H280
H300
H320 

Format: PDF, 222 Pages, Printable
Language: English

Contents:

1. Introduction
   Your Linde truck
   Technical description
   Intended use
   Improper use
   Symbols used
   Commissioning
   Truck Takeover
   EC declaration of conformity
2. Safety
   Safety Rules
   Safety Rules
   Handling Fuel, Lubricants and Coolant
   Residual risks
   Stability
   Frequency characteristic for human body vibrations
   Frequency characteristic for human body vibrations
   Noise emission data
   Noise emission data
3. Overview
   Description
   General view of Truck
   Type Plates
   Controls and Indicators
   Controls and indicators
   Instruments and switches
4. Operation
   Truck access -doors and covers
   Beginning operation
   Opening the right hand side window
   Engine Access
   Service station
   Isolating the batteries
   Opening the fuse box cover
   Emergency exit
   Checks and tasks
   Mirrors
   Checking the fuel
   Engine oil level check
   Checking the coolant level
   Transmission oil level check
   Hydraulic system: oil level check
   Tyres -check condition and pressure
   Fillingthe windscreen washer bottle
   Adjusting the driver's seat
   Cab interior light
   Starting and stopping the engine
   Starting the engine
   Truck status display
   Truck status display
   Malfunctions
   Malfunctions during operation
   Emergency Shutdown
   Overload safety switch
   Driving
   Driving
   Steering
   Braking system
   Service brake
   Parking brake
   Truck lighting and turn indicators
   Hazard warning lights*, Turn indicators lights*, Horn
   Road lights & Working lights*
   Washers and wipers
   Windscreen wipers*
   Ventilation and heating
   Heater, Climate control
   Fuses
   Fuses
   Operating the truck
   Before lifting a load
   Lifting a load
   Lift slow down
   Travelling with load
   Depositing the load
   Before leaving the truck unattended
   Loading
   Control levers (joysticks)
   Installation of additional equipment
   Operating optional attachments
   Mast, lifting device and attachment controls
   Mast, lifting device and attachment controls
   Trailer coupling
   Trailer coupling
   Wheel change
   Location of jacks when changing wheels
   Towing
   Towing
5. Maintenance
   General remarks
   Wheel removal — drive axle
   Wheel removal — steer axle
   Wheel assembly inspection
   Wheel refitting — drive axle
   Wheel refitting — steer axle
   Examples of restraining devices
   General information
   Inspection and maintenance data
   Fuel and oil recommendations
   Diesel fuel
   Hoistingthe truck
   Measures before taking the truck out of operation
   Putting the truck back into operation
   Truck welds inspection
   Inspection and maintenance schedule
   As required service plan
   First 50 hours service plan
   500 h service plan
   1 000 h service plan
   2000 h Service plan
   3000 h service plan
   5000 h service plan
   6000 h service plan
   Engine
   Engine oil level check
   Change the engine oil (every 12 months minimum)
   Clean the fuel filter
   Change the fuel pre-filter with water monitor
   Change the fuel filter
   Check the condition of the drive belt
   Check the cooling fan belt tensioner
   Check the engine mounting for condition and security
   Check intake and exhaust systems for leaks and security
   Check the fuel tank breather filter
   Check the air filter
   Air filter element -renew
   Safety element - renew
   Checking the coolant level
   Check coolant strength
   Renew engine coolant
   Clean the radiator and oil cooler, check for leaks
   Check the turbocharger
   Check the vibration damper
   Check valve clearances
   Gearbox
   Transmission oil level check
   Change the transmission oil
   Check transmission mountings
   Chassis bodywork and fittings
   Clean the truck
   Check seat belt for condition and correct operation*
   Check the cab mountings
   Check the tyres for damage and foreign objects
   Tighten the wheel nuts
   Chassis frame
   Truck welds inspection
   Clean and lubricate the steer axle
   Checks - various
   Controls
   Check the parking brake for proper operation
   Brake control mechanism
   Emergency shutdown - check
   Electrics
   Check the battery /batteries
   Check electric cables, connectors and connections for condition and tightness
   Hydraulics
   Stored hydraulic energy
   Breather filters -replace
   Check the hydraulic tank breather filter
   Check the brake tank breather filter
   Hydraulic system: oil level check
   Check the hydraulic system, pumps, valves and lines
   Renew the main hydraulic system oil return line filters
   Renew hydraulic oil of working hydraulic system
   Renew hydraulic oil of brake system
   Load lift system
   Lubricate the mast and tilt cylinder pivots
   Lubricate fork carriage cylinder bearings
   Check and adjust mast chains, lubricate with chain spray
   Check the tension of double hoses
   Renewing the lift chains (at least every 6000h, 3 years and when 3% stretch has been attained)
   Special equipment, accessories
   Check the central lubrication* lubricating points
   Fill central lubrication* canister with grease
   Troubleshooting
   Troubleshooting guide (Diesel engine)
   Troubleshooting guide (Hydraulic system)
   User manualfeedback
   User manual improvement record

Annex
6. Technical data
   Datasheet
   Technical Data
7. Circuit diagrams
   Electrical circuit diagrams
   Electrical circuit drawing
   Hydraulic circuit diagram
   Hydraulic circuit drawing
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