Linde Electric Reach Truck Type 115-02 Ex with PL-G1000: R14, R16, R20 Operating Instructions

Original Illustrated Factory Operating Instructions (User Manual) for Linde Electric Reach Truck Type 115-02 Ex with PL-G1000.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
R14-02 Ex PL-G1000
R16-02 Ex PL-G1000
R20-02 Ex PL-G1000

Format: PDF, 102 Pages
Language: English

Contents:

Foreword
    Approved applications
    Technical note
    Truck takeover
    Description
    Type plates 
    Technical data
    Technical description
Introduction 
    Operator’s compartment and controls
    Chassis
    Drive and transmission
    Electrical system
    Steering
    Mast, hydraulics and reach frame
    Braking
    Gas warning system  
    General view of truck 
    Operating controls and indicators - dual-pedal model
    Operating controls and indicators - single-pedal model 
    Operator's display
    Multi-purpose display
    Hour meter for truck
    Battery discharge indicator
    Drive wheel position indicator 
    Overheating warning lights
    Condition display
    Brake fluid level warning light
    Service warning light
    Parking brake warning light
    Battery unlocked warning light
    Slow speed indicator
    Composite instrument for gas warning system  
    Hour meter
    Battery discharge indicator
    Overheating warning lights  
    Traction motor overheating warning lights 
    Steering motor overheating warning light 
    Hydraulic valve overheating warning light 
    Traction controller overheating warning light
    Lift controller overheating warning light
    Brake overheating warning light
    Lift motor overheating warning light
Beginning operation
    Safety rules
    Experts 
    Safety information
    Handling fluids and lubricants
    Safety inspection  
    Explosion protection check  
    Operation of industrial trucks in the plant area
    Noise emission data
    Frequency characteristic for human body vibrations
    Running-in instructions
    Daily checks and servicesbefore operation
    Checks and services prior to initial operation of the truck
    Daily checks
    Check the condition for leakage resistance of the traction wheel  
    Open the motor compartment cover
    Removing the floor plate
    Opening the top cover
    Checking state of battery charge
    Charging the battery
    Reaching the battery out
    Connecting the battery (Version 1) to an external charger
    Connect the version 2 battery (protected against accumulations of dust) to a suitable external battery charger  
    Check the battery condition, electrolyte level and specific gravity
    Changing the battery (hoist method) 
    Changing the battery (roll on, roll off) 
    Steering column adjustment
    Seat adjustments
    Controls and their operation
    Check the forks and fork quick-releases  
Operation
    Driving
    Mounting and dismounting the truck
    Starting on an incline
    Dual-pedal model
    Driving
    Travel with the forks trailing 
    Travel with the forks leading 
    Change the direction of travel
    Single-pedal model
    Braking (dual-pedal model)
    Regenerative traction brake
    Hydraulic footbrake
    Parking brake
    Engaging the parking brake
    Releasing the parking brake
    Braking (single-pedal model)
    Steering system
    Steering
    Central control lever (joystick) operation of mast and attachments
    Raising the fork carriage
    Lowering the fork carriage
    Reaching the mast out
    Reaching the mast back
    Tilting the fork carriage forward 
    Tilting the fork carriage back
    Operating the attachments
    Operating the sideshift
    Single control lever operation of mast and attachments
    Operation of horn
    Emergency isolator button
    Before loading 
    Positioning the forks
    Loading
    Transporting a load
    Unloading
    Before leaving the truck
    Fuses
    Fuses (ancillary circuits)
    Fuses (main circuit)
    Slinging the truck
    Wheel change
    Jack locations when changing wheels
    Emergency lower
    Emergency steering and parking brake release
    Towing instructions
    Transporting the truck on a lorry or low-bed trailer 
    Hoisting the truck with a crane
    Side guidance
    Side guidance for drive-in racking
    360° steering 
    Height preselector system 
    Initialising the system 
    Displaying the current selected zone
    Selecting a new zone
    Stacking a load
    Destacking a load
    Cancelling a selection/operation
    Lift height indicator
    Operation (shelf mode)
    Stacking a load (shelf mode)
    Destacking a load (shelf mode)
    Operator code entry
    Logging on 
    Logging off 
    Accessing supervisor menus
    Changing the supervisor PIN
    Disable/enable the truck
    Adding/deleting operator PIN numbers
    List operator PIN numbers
    Set/reset learner operation 
    Truck Data Management (LFM)
    Truck data acquisition
    Condition code
    Operation
    Truck data acquisition - default setting   (PIN number and condition code)
    Truck data acquisition - special setting (PIN number) 
    Closed circuit television
Maintenance
    Maintenance and safety guidelines
    General information
    Handling lubricants
    Safety guidelines
    Taking the truck out of operation
    Measures before taking the truck out of operation
    Putting the truck back into operation 
    Mast unit and reach frame 
    Work on the mast and the reach frame part of the truck 
    Mast removal
    Securing the reach frame against reaching in or out 
    The mast
    Securing the mast
Inspection and maintenance after the first 50 hours of operation
    Inspection and maintenance chart 
    Inspection and maintenance as required
    Clean the lift truck 
    Lubricate the lift chains and mast channels
    Adjust the lift chains
    Check the condition of the wheels and tyres
    Check the insulation and leakage resistance  
    Renew/replace the hydraulic hoses
    Check drive wheel nuts 
    Inspect and recalibrate the gas
    warning system sensors  
    Inspect and recalibrate the gas
    warning system  
    Clean the gas warning system sensors  
1000-hour inspection and maintenance
    Check and adjust the parking brake 
    Check the hydraulic hoses and pipes for damage
    Check the mast and lift chains for condition and security
    Lubricate the mast, mast rollers, lift chains and chain pulleys
    Lubricate the reach channels and rollers
    Lubricate the battery trolley slides and associated mechanism
    Check the condition and security of motor and battery connectors and cables
    Check the hydraulic oil level 
    Lubricate the fork carriage and sideshift slider pad
    Check condition of side guide rollers
2000-hour inspection and maintenance
    Check the brake fluid level
    Check the traction motor brake band and load wheel shoes for wear and adjustment
    Renew the hydraulic tank breather filter
    5000-hour inspection and maintenance
    Check condition of brake pipes
    Grease the load wheelbearings
    Change the hydraulic fluid
    Renew the hydraulic return line filter 
10000-hour or 5-year inspection and maintenance
    Change the brake fluid
    Inspection and maintenance data
    Recommended lubricants
    Hydraulic oil
    Multipurpose grease
    Gear oil
    Steering drive gears
    General purpose oil
    Chain Spray 
    Brake fluid
Troubleshooting guide (hydraulic system) 
Hydraulic system piping
Electric circuit diagram (standard equipment)
Electric circuit diagram (Gas warning system)
Index.
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