Linde Electric Lift Truck 387 EX Series: E25, E25L, E30, E30L, E35L Operating, Maintenance Manual

Original Illustrated Factory Operating and Maintenance Instructions for Linde Electric Lift Truck 387 EX Series.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:

Format: PDF, 196 Pages
Language: English

    1. Introduction
        Your industrial truck
        Intended use
        Impermissible use
        Basic information on explosion protection
        Description of use and climatic conditions
        Symbols used
        Technical description
        Taking delivery of the industrial truck
        Legal requirements for placing on the market
    2. Safety
        Safety regulations
        Residual risks
        In the case of tip-over
        Emergency exit with attached rear window
        Handling consumables
        Operating company
        Qualified person
        Instructions for fitting attachments
        Fork carriage emergency lowering
    3. Overview
        Truck overview
        Truck view rear
        Operating devices
        Display unit
        Switch panel
    4. Operation
        Service plan before initial commissioning
        Instructions for running-in
        Pre-shift checks
        Checking the tyres
        Standard equipment
        Entering and exiting the truck
        Adjusting the driver's seat
        Adjusting the steering column
        Setting the time
        Resetting the display
        Seat belt
        Switching the truck on and off
        Driving (dual-pedal operation)
        Driving (single-pedal operation)
        Steering system
        Brake system
        JoystickCentral lever operation
        Joystick — single lever operation
        Emergency off switch
        Special equipment
        Steering angle display
        Driving speed reduction via a switch
        Joystickwith 3rd auxiliary hydraulics
        Windscreen wipers
        Working with a load
        Before load pick up
        Adjustfork arm distance
        Picking up a load
        Driving underload
        Setting down loads
        Towing device
        Before exiting the truck
        Parking the truck securely
        Dismantling the lift mast
        Driving without lift mast
        Crane loading
        Transportation by lorry or low loading trucks
    5. Maintenance
        General remarks
        Inspection and maintenance data
        Recommendationsfor consumables
        Inspection and maintenance overview
        Service plan after 50 hours - after 3 months at the latest
        Service plan every 500 hours -after 6 months at the latest
        Service plan every 1000 hours -after a year at the latest
        Service plan every 2000 hours -after 2 years at the latest
        Checking the planetary transmission oil level
        Checking the planetary transmission for leaks
        Changing the oil in the planetary transmission
        Chassis, bodywork and fittings
        Checking the mountings
        Cleaning the industrial truck
        Opening and closing the battery hood
        Checking the condition and correctfunction ofthe seat belt
        Check the tilt cylinder bearings for wear
        Checking and oiling other bearing points and joints
        Other cleaning and greasing
        Chassis frame
        Checking the tyres(Air pressure, size, rims)
        Changing wheels
        Tightening the wheel fastenings
        Cleaning and lubricating the combined axle
        Checking the drive axle heat sinks for contamination, cleaning if necessary
        Operating devices
        Checking the brake system
        Check bellows on joystick
        Checking and oiling the pedal group and linkage
        Checking the battery charge status
        Charging the battery
        Battery replacement
        Checking the pressure-tight boxes
        Checking the main contactor
        Tightening the connections ofthe power electronics
        Adjusting the accelerator
        Checking the oil level ofthe hydraulic system (hydraulic tank)
        Checking the hydraulic system for leaks
        Changing the hydraulic oil
        Checking the breather filter for leaks
        Changing the breather filter
        Checking the control unit for correct function
        Replacing the high-pressure filter
        Changing the suction filter
        Check the tension of double hoses
        Load lift system
        Working on the lift mast and at the front of the truck
        Tightening the lift mast fastening
        Cleaning the lift mast chain and spraying with chain spray
        Adjust lift mast chain
        Checking the mounting, condition and correct function of lift mast, lift mast chains, lift
        cylinders and end stops
        Checking the load fork
        Special equipment
        Filling up the washer system/water tank
        Cleaning and lubricating the sideshift (special equipment), checking the fastening ..
        Cleaning and lubricating the fork prong positioner (special equipment), checking the
        Check fork arm adjustment device (special equipment) for wear and tear
        Checking the slide guides on the sideshift (special equipment) for wear
        Malfunctions during operation
        Diagnostic connector
        Shutting down the truck
        Disposal of old trucks
    6. Technical data
        E25/500 Ex type sheet, as at 08/2012
        E25/500 L Ex type sheet, as at 08/2012
        E 30/500 Ex type sheet, as at 08/2012
        E 30/500 L Ex type sheet, as at 08/2012
        E 35/500 L Ex type sheet, as at 08/2012
        Truck configuration
        Load capacity diagrams
        Lift mast data
        Additional capacity rating plate for attachments
        Vibration characteristics for bodily vibrations
        Noise emission values
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