Toyota (BT) Electric Forklift Truck 7FBESF10, 7FBESF12, 7FBESF15 Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Toyota (BT) Electric Forklift Truck Type 7FBESF.

Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Covered models:
    7FBESF10
    7FBESF12
    7FBESF15

Format: PDF, 321 Pages
Language: English

Contents:
    GENERAL
        EXTERIOR VIEWS  
        VEHICLE MODEL  
        FRAME NUMBER  
        HOW TO READ THIS MANUAL  
        EXPLANATION METHOD  
        TERMINOLOGY  
        ABBREVIATIONS 
        ELECTRICAL SYMBOLS  
        OPERATIONAL TIPS  
        CIRCUIT TESTER  
        STANDARD BOLT & NUT TIGHTENING TORQUE  
        BOLT STRENGTH TYPE IDENTIFICATION METHOD 
        TIGHTENING TORQUE TABLE  
        PRECOAT BOLTS  
        HIGH PRESSURE HOSE FITTING TIGHTENING  TORQUE 
        WIRE ROPE SUSPENSION ANGLE LIST  
        SAFE LOAD FOR EACH WIRE ROPE SUSPENSION ANGLE 
        COMPONENTS WEIGHT  
        RECOMMENDED LUBRICANT QUANTITY & TYPES  
        LUBRICATION CHART  
    BATTERY
        BATTERY COMPARTMENT AND NECESSARY WEIGHT
        MAINTENANCE STANDARD  
        BATTERY CAPACITY INDICATOR  
        TROUBLESHOOTING  
        BATTERY ASSEMBLY  
            REMOVAL, INSTALLATION, INSPECTION
    ELECTRICAL SYSTEM
        GENERAL 
        SPECIFICATIONS 
        COMPONENTS 
        CONTROL PANEL ASSY  
        REMOVAL - INSTALLATION
        CONTACTOR 
            REMOVAL - INSTALLATION-INSPECTION
        BEFORE DISASSEMBLY
        CONTROLLER 
            DISASSEMBLY - REASSEMBLY-CHECKING-REASSEMBLY
        CONTINUITY CHECK USING CIRCUIT TESTER
        OCL VALUE (OVERCURRENT LIMIT VALUE)
        ACCELERATION POTENTIOMETER  ADJUSTMENT
        MATERIAL HANDLING SWITCH ADJUSTMENT
        DIRECTION SWITCH  
            REMOVAL - INSTALLATION-DISASSEMBLY-INSPECTION-REASSEMBLY
        SEAT SWITCH 
            INSPECTION
    SEVCON ADJUSTMENTS
        GENERAL 
        ADJUSTMENT METHOD  
        TROUBLE SHOOTING 
    MOTOR
        GENERAL 
        SPECIFICATIONS 
        COMPONENTS 
        DRIVE/PUMP MOTOR ASSEMBLY  
        REMOVAL INSTALLATION (DRIVE MOTOR)  
        REMOVAL INSTALLATION (PUMP MOTOR)  
        DISASSEMBLY INSPECTION REASSEMBLY (DRIVE MOTOR, PUMP MOTOR)  
    DRIVE UNIT AND REAR WHEEL
        GENERAL 
        SPECIFICATIONS 
        COMPONENTS 
        DRIVE UNIT ASSEMBLY  
            REMOVAL-INSTALLATION-DISASSEMBLY-INSPECTION-REASSEMBLY
    FRONT AXLE
        GENERAL 
        SPECIFICATIONS 
        FRONT AXLE HUB  
            REMOVAL-INSTALLATION-DISASSEMBLY-INSPECTION-REASSEMBLY 
    STEERING
    BRAKE
        FRONT BRAKE  
        GENERAL 
        SPECIFICATIONS 
        COMPONENTS 
        DISASSEMBLY INSPECTION-REASSEMBLY  
        TEST (AUTOMATIC ADJUSTER OPERATION TEST)  
        BRAKE PEDAL  
        COMPONENTS 
        REMOVAL INSTALLATION  
        ADJUSTMENT 
        MASTER CYLINDER  
        GENERAL 
        COMPONENTS 
            REMOVAL-INSTALLATION-DISASSEMBLY-REASSEMBLY 
        PARKING BRAKE  
        COMPONENTS 
            REMOVAL, INSTALLATION  
    MATERIAL HANDLING SYSTEM
        NATURAL DROP TEST 
        NATURAL FORWARD TILT TEST 
        OIL LEAK TEST 
        LIFT CYLINDER 
        TILT CYLINDER 
    MAST
        V MAST ASSY. 
        COMPONENTS 
        REMOVAL INSTALLATION 
        MAST DISASSEMBLY INSPECTION REASSEMBLY LIFT BRACKET DISASSEMBLY INSPECTION
        REASSEMBLY 
        MAST ADJUSTMENT 
        CHAIN 
        FORK 
        FV MAST ASSY. 
        COMPONENTS 
        MAST ADJUSTMENT 
        FSV & FSN MAST ASSY. 
        COMPONENTS 
        MAST ADJUSTMENT 
        LIFT CYLINDER ROD SHIM ADJUSTMENT (PREVENTION OF UNEVEN LIFTING) 
    CYLINDER
        LIFT CYLINDER (V)-
        REAR LIFT CYLINDER (FV FSV FSN) 
        GENERAL 
        SPECIFICATIONS 
        COMPONENTS 
        REMOVAL-INSTALLATION 
        DISASSEMBLY INSPECTION-REASSEMBLY 
        FLOW REGULATOR VALVE (V FV FSV FSN) 
        REMOVAL INSTALLATION 
        SAFETY DOWN VALVE (V FV-FSV FSN) 
        REMOVAL-INSTALLATION 
        FRONT LIFT CYLINDER (FV-FSV FSN) 
        GENERAL 
        SPECIFICATIONS 
        COMPONENTS 
        REMOVAL INSTALLATION 
        DISASSEMBLY INSPECTION REASSEMBLY 
        TILT CYLINDER (V-FV FSV FSN) 
        GENERAL 
        SPECIFICATIONS 
        REMOVAL-INSTALLATION 
        DISASSEMBLY INSPECTION –REASSEMBLY 
    OIL PUMP
        GENERAL 
        SPECIFICATIONS 
        COMPONENTS 
        OIL PUMP ASSY. 
        REMOVAL INSTALLATION 
        DISASSEMBLY-INSPECTION REASSEMBLY 
        TEST PROCEDURE 
    OIL CONTROL VALVE
        GENERAL 
        HYDRAULIC CIRCUIT DIAGRAM 
        SPECIFICATIONS 
        COMPONENTS 
        OIL CONTROL VALVE ASSY. 
        REMOVAL INSTALLATION 
        DISASSEMBLY INSPECTION REASSEMBLY 
        RELIEF PRESSURE ADJUSTMENT 
    HYDRAULIC PIPING
    APPENDIX
Powered by