Linde LPG Forklift Truck 392-02 Series: H20T, H25T, H20CNG, H25CNG Operating Manual

Original illustrated Factory Operating Manual (User manual) for Linde Forklift Truck 392-02 series  with LPG Engines  Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models: H20T-02 H25T-02H20CNG-02H25CNG-02

Format: ZIPIcluded files:LPG Truck original instruction, PDF, 245 pages Customized options, PDF, 22 pagesLanguage:  English

Table of contents:
1.  IntroductionYour forklift truckIntended useImpermissible useDescription of use and climatic conditionsClosing the LPG consoles without LPG cylinder fittedSymbols usedTechnical descriptionReceivingthe industrial truckLegal requirements for placing on the market2 SafetySafety guidelinesResidual risksStabilityIn the case of tip-overHandling consumablesCompetent personRegulationsSafety information on the LPG systemSafety guidelines for LPG (extract)Safety measureswhen working on ignition systemsFit attachmentsFork carriage emergency loweringEmergency exit with attached rear window3 OverviewIdentification platesTruck overviewOperating devicesDisplay unitSwitch panel4 OperationService plan before initial commissioningRunning-in instructionsPre-shift checksStandard equipmentEntering and exiting the truckAdjusting the standard driver's seat and comfort driver's seatAdjusting the height-adjustable comfort driver's seatAdjusting the luxury driver's seatAdjusting the armrestAdjusting the steering columnSetting the clockOpening the gas shut-off valveSeat beltStarting and stopping the internal combustion engine (dual-pedal operation)Closing the gas shut-off valveDriving (dual-pedal operation)Starting and stopping the internal combustion engine (single-pedal operation)Closing the gas shut-off valveDriving (single-pedal operation)Steering systemBrake systemSignal hornJoystick with central lever operationJoystick with single lever operationSpecial equipmentDepressurisationDriver's cabLightingWindscreen wiperWindow heaterHeating system, air conditioningLinde Forklift Data Management (LFM)Adjusting the driver's seat with rotating deviceLift mast positioningSweeper functionWorking with a loadBefore picking up a loadAdjusting the fork arm distancePicking up a loadTravelling with loadSetting down loadsTowing deviceBefore exiting the truckBefore leaving the truckLoading/transportingSecuring the hose pulley against rolling upRemovingthe lift mastDriving without the lift mastLoadingTransportation by lorry or low-bed semi-trailer5 MaintenanceGeneral pointsInspection and maintenance dataRecommendationsfor consumablesInspection and maintenance overviewService plan as required1000-hour service plan3000-hour service plan6000-hour service plan9000-hour service planEngineChecking the engine oil levelChanging the engine oil and engine oil filterGas system: Checking the levelChanging an LPG single cylinderChanging the LPG double cylinder (special equipment)Filling the LPG tank (special equipment)Changing the spark plugsChanging the gas filterCleaning the evaporator/pressure regulatorGas system: Checking settings and controlCarrying out a visual and odour inspection on the LPG systemChecking the LPG system for damage and leaksChange the high-pressure gas hosesCheck the coolant levelChange the coolantCheck the coolant concentrationCleaning the water cooler and hydraulic oil cooler, and checking them for leaksChecking the condition and secure positioning of the engine support and enginemountingCheck the condition ofthe V-ribbed beltChanging the V-ribbed beltChanging the toothed belt and tensioning pulleyChanging the water pumpChecking the toothed belt driveChanging the air filter cartridgeChanging the air filter safety cartridgeCheck the dust discharge valveCleaning the prefilter (special equipment)Cleaning the oil bath air filter (special equipment)Change the oil in the oil bath air cleaner (Optional)Check the intake and exhaust pipes for leaksCheck the CO content in the exhaust gasGearboxChecking the fastenings ofthe axle clamps and wheel motorsChecking and adjusting the side stops on the drive axleChecking the drive axle bearings for wearHydraulic pump: Checking the mounting on the engineChassis, bodywork and fittingsCleaning the truckBonnetBottom plateMaintainingthe heating system and air conditioning (special equipment)Checking the seat belt for condition and functionChassis: Checking the mountingChecking and oiling the bearing points and jointsTopping up the washer system container (special equipment)Chassis frameChanging wheelsTightening the wheel fasteningsChecking the tyres for damage and foreign objectsChecking the tyre pressureChecking the condition ofthe antistatic beltCleaning and lubricating the steering axle, checking the mountingOperating devicesChecking the parking brake for correct operationChecking the pedal groupChecking the bellows at the actuating leverElectricsCheck the condition and secure positioning of electric cables, cable connectors andconnectionsBattery: condition check, disposalHydraulicsHydraulic system: Checking the oil levelChanging the hydraulic oilHydraulic system: Changing the filtersChecking the bleeder valve on the hydraulic tank for correct functionCheck the hydraulic system for leaksCheck tilt cylinder bearings for wearTilt cylinders: Checking the mountingCheck the tension of double hosesLoad lift systemWorking on the lift mast and at the front of the truckCleaning and spraying the lift mast chainChecking the mounting, condition and function of the lift mast, lift mast chains, liftcylinders and end stopsAdjusting the lift mast chainChecking the fork arms and fork arm safety devicesClean sideshift (special equipment) and grease, check fasteningChecking the sideshift (special equipment) for wearCleaning and lubricating the fork prong positioner (special equipment), checking themountingChecking the fork prong positioner (special equipment) for wearSelf-helpOpening the cover to the electrical systemFuses for basic and special equipmentMain fuses in the engine compartmentDiagnostic connectorMalfunctions during operationMalfunctions, causes and remedies — LPG engineMalfunctions, causes, remedies: ultrasonic sensorMalfunctions, causes and remedies — hydraulic systemJump startTowingShutting downPlacing the forklift truck into storageDisposal of old trucks6 Technical dataOverview of dimensionsType sheet H20T-02, as at 01/2013H25T-02 type sheet, as at 01/2013Lift mast data type 1 85Truck configurationTyre variants and rim sizesLoad capacity diagramsAdditional capacity rating plate for attachmentsNoise emission valuesVibration characteristic values for bodily vibrations
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