Linde Order Picker Truck Type 015: V10-02 Service Training (Workshop) Manual

Original Illustrated Factory Service Training (Workshop) Manual for Linde Order Picker Truck Type 015.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
V10-02

Format: PDF, 216 Pages
Language: English

Contents:

Foreword 
    Updating of workshop manuals
    Exchanging faulty sheets 
    Insertion of supplementary sheets 
    Remarks, imprint 
    Sections 
1. Vehicle data
    Definition of vehicle model names
    Signs on the vehicle 
    Travel speed 
    Outside the aisle 
    Inside the aisle 
2. Travel motor
    General
    Temperature monitor 
    Technical data 
    Terminals 
    Removing the travel motor 
    Installation 
    Maintenance
    General 
    Cleaning
    Visual inspection, replacing damaged parts 
    Checking the brush mechanism
    Commutator 
    Bearings
3. Drive wheel
    General
    Removing the drive wheel 
    Installing the drive wheel 
4. Gear
    Remove 
    Installing the gear 
    Changing oil 
    Oil change method 
    Checking the oil level 
    Lubricating the bogie bearing 
5. Brake
    Electromagnetic spring brake 
    General 
    Function 
    Removal 
    Checking the rotor
    Adjusting the brake clearance
    General
    Adjustment process 
    Adjusting the braking force
    Maintenance
    Measuring the brake deceleration 
    General 
    Preparations for measurement
    Evaluating the measurement 
6. Idling wheels
    General
    Removal 
7. Hydraulic
    Montagevorschrift 
    Hydraulic circuit plan 
    Block diagram for NO/HO
    Block diagram for NM/HM 
    Pump unit 
    General 
    Components:
    Electrically releasable non-return valve 
    Replacing the carbon brushes (NO, NM) 
    Replacing the carbon brushes (HO, HM) 
    Removal 
    Removing the pump motor (NO, NM) 
    Removing the pump motor (HO, HM) 
    Adjustment Pressure release valve
    Changing the hydraulic oil
    Bleeding the lift cylinders and the hydraulic system 
    Procedure
    Distributor block
    Bubble reservoir 
    Hydraulic hoses 
8. Cylinders
    Cylinder support 
    Main lift cylinder on NO/NM
    Removal 
    Dismantling  
    Main lift cylinder on HO/HM
    Removal 
    Dismantling  
    Additional lift cylinder on NM/HM
    Removal 
    Dismantling  
9. Line break protection
    General
10. Hydraulic pump
    General
    Removing 
    Dismantling
11. Aisle recognition
   General 
12. Steering
    Block diagram of the steering system
    Pin assignment 
    Setpoint potentiometer, steering wheel 
    Replacing 
    Setpoint potentiometer, steering knob 
    Replacing 
    Actual value potentiometer 
    Replacing 
    Quick start 
    Travel on curves function
    Steering lock 
13. Vehicle control system (FZS)
    General
    Location 
    Identification 
    Technical data
    Guide to versions
    Pin assignment 
    Input/output assignment 
    13 Vehicle control system
    Error diagnosis
    Flashing code, FZS2 
    Table of functions, FZS2
    Application
    Pedestrian operating mode  
    Switch-over, 2nd operating console 
    Power outputs 
    Travel enable
14. Operating console
    Position of the operating elements 
    Removal
    Installing
    Wheel position display 
    Adjustment 
    Teaching in the FZS2 
    2nd operating console 
    Pedestrian operating mode
15 End-of-aisle safety system (EASS)
    End-of-aisle safety system (EASS)
    General 
    EASS Universal 
    Error codes
    EASS Inductive
    Function 
    Guide to the system 
    Monitoring  
    Mounting the proximity switches 
    Testing the proximity switches
    Displays and pin assignment  
    EASS Magnetic (bistable)
    Function 
    Guide to the system 
    Monitoring 
    Magnetic switch
    Description
    Bistable action 
    Switching magnet
    Description
    Handling instructions 
    Displays and pin assignment  
16. Speed sensor
    General
    Terminals block connector X2 
    Signal sequence
    Testing the speed sensor
17. ABÜ - Braking monitor
    Block diagram
    Pin assignment 
    General
    Functions 
    Travel on curves
    Signal adaptation
    Flashing error codes 
18. Travel control
    Block diagram for "Travel" 
    General
    Main current section - terminals 
    Pin assignment 
    Description of functions 
    Braking modes 
    Table of operating modes
    Hour meter 
    Service hour meter
    Battery discharge indicator
    Monitoring function
    Error display 
    Test procedure
19. Direction sender
    General
    Replacing
20. BDI/HM
    General
    Pin assignment 
    Function
    Error display 
    Battery discharge indicator 
    Hour meter
21. Travel control software
    General
    Making a connection
    Setting parameters 
    Test 
    Diagnosis
    "File" menu 
    Summary of the most important parameters 
    Battery discharge curves 
    List of parameters
    Description of parameters 
    Errors displayed with flashing code 
    List of error codes
    Tester Table 
    General
    Making a connection
    Errors
    Current errors
    Stored errors 
    Teaching in 
    General 
    Procedure
    Setpoint potentiometer 
    Actual value potentiometer
    Tester 
    Speed measurement
    Amplifier data 
    Digital inputs and outputs 
    Travel on curves active 
    Deadman 
    Steering wheel/ -knob 
    Steering OK 
    Steering motor contactor 
    Safety relay
    Potentiometer voltages 
    Supply voltage of actual and setpoint values 
    Setpoint voltage at the steering wheel
    Actual value voltages at the drive wheel 
    Table of errors
23. Hand-held programming unit
    General
    Operating elements 
    Switching on 
    Switching off 
    Language selection 
    Setting parameters 
    PROGRAM menu 
    Function 
    Special program menu 
    Resetting to initial settings 
    Loading settings from the control system 
    into the programming unit 
    Loading settings from the programming unit 
    into the control system
    Deleting the diagnosis data
    Adjusting the display contrast 
    Language selection
    Displaying information about the programming unit
    Displaying information about the control
    Test menu
    Displaying current errors 
    Error history
99. Maintenance
    General 
    Safety instructions 
    Handling fuels and lubricants 
    Brake 
    Functional check of the deadman brake 
    Functional check of the neutral brake 
    Functional check of the reversing brake 
    Maximum wear on the brake lining 
    Brake clearance 
    Battery 
    Checking the electrolyte level 
    Checking the electrolyte density 
    Cleaning the battery 
    Battery lock 
    Battery charger
    Operating elements 
    Ease of movement 
    Function test
    Steering 
    Ease of movement 
    Reversed steering 
    Steering angle 
    Switching-off in the event of error 
    Toothed gear ring 
    Lifting chains
    General 
    Checking the lifting chains for damage 
    Checking the chain elongation 
    Main lift 
    Checking the chain elongation 
    Additional lift 
    Replacing the lifting chains 
    Repairing the lifting chains 
    Lubricating the lifting chains
    Cleaning the chains
    Hydraulic tank 
    Volume 
    Seals 
    Wheels
    Wear
    Wheel bearings 
    Castor wheels 
    Motor
    Carbon brushes
    Checking the brush springs
    Other maintenance work 
    Gear
    Changing the gear oil 
    Noises 
    Leaks
    Mast
    Mast rollers
    Guide rollers
    Windscreen 
    Lifting cylinder 
    Guides, surfaces 
    Forks 
    Chain adjustment 
    Pump assembly 
    Carbon brushes
    Oil level 
    Noises 
    Soiling 
    Lubrication 
    Lubricants
    Disposal 
    Lubrication plan.
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