Yale Truck: MPC060AD, MPC060LD, MPC080AD, MPC080LD, MTR-700 Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Yale Pallet, Tractor.

Original factory manuals for Yale Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
    MPC060AD (A898)
    MPC060LD (A899)
    MPC080AD (A898)
    MPC080LD (A899)
    MTR-700 (A817)

Format: PDF, 172 Pages
Language: English

Contents:
1 OPERATING INSTRUCTIONS
    OPERATING INSTRUCTIONS - GENERAL
    SERIAL NUMBER
    MODEL CODE
    TRUCK WEIGHT
    CAPACITY RATING
    SAFETYAND INFORMATIONAL LABELS
    OPERATOR PRE-CHECKS AND INSPECTION
    SHUTDOWN PROCEDURE
    OPERATING PROCEDURE - GENERAL
    SAFETYAND OPERATIONAL CHECK LIST
    OPERATING CONTROLS - CONTROL HANDLE
    LOWER BUTTON
    HORN BUTTON
    LIFT BUTTON
    DIRECTIONAND SPEED CONTROL
    BRAKING
    PARKING BRAKE
    BATTERY CONNECTOR
    BATTERY INDICATOR AND HOURMETER
    FAST SPEED CONTROL
    TILT CONTROL
    STEERING
    DESIGNATED OPERATOR POSITION
    OPERATING PROCEDURES
    SAFE MAINTENANCE PROCEDURES
    MOVINGA DISABLED LIFT TRUCK
    HOW TO PUTA LIFT TRUCK ON BLOCKS
    HOW TO RAISE DRIVE TIRE
    HOW TO RAISE LOAD WHEELS
    PRECAUTIONS FOR TRUCKS IN STORAGE
    PRECAUTIONS FOR BATTERIES IN STORAGE
2 GENERAL TRUCK AND LUBRICATION SCHEDULE
    GENERAL
    BATTERY - REMOVAL AND INSTALLATION
    DRIVE UNIT COMPARTMENT COVER 
    REMOVAL AND INSTALLATION
    FRAME SEPARATION
    FRAMEASSEMBLY
    TIRES AND WHEELS
    LOAD WHEELS
    CASTER WHEELS
    SOLID TIRES
    REMOVE TIRE FROM WHEEL
    INSTALL THE TIRE ON WHEEL
    YALE WARRANTY INFORMATION
    LUBRICATION INSTRUCTIONS - MPC-AD
    EVERY 8 HOURS
    EVERY 350 HOURS
    EVERY 2000 HOURS
    LUBRICATION INSTRUCTIONS - MPC-LD
    EVERY 350 HOURS
    EVERY 2000 HOURS
    LUBRICATION INSTRUCTIONS - MTR 700
    EVERY 350 HOURS
    EVERY 2000 HOURS
    RECOMMENDED SCHEDULE OF MAINTENANCE
    HYDRAULIC OILS
    GEAR OILS
    GREASE
    FASTENERS - INTRODUCTION
    THREADS, NOMENCLATURE
    STRENGTH IDENTIFICATION
    GENERAL GUIDE TO TORQUE VALUES
    CONVERSION TABLE FOR METRICAND ENGLISH UNITS
3 ELECTRICAL SYSTEM
    ELECTRICAL SYSTEM - GENERAL
    ELECTRICAL SYSTEM - CHECKS
    TRANSISTOR MOTOR CONTROLLER
    GENERAL
    CONTROL
    PLUGGING
    STATIC-RETURN-TO-OFF (SRO)
    THERMAL PROTECTION
    LOW VOLTAGE PROTECTION
    CURRENT LIMIT
    MOTOR CONTROLLER REPLACEMENT
    TROUBLESHOOTING
    FAULT PROCEDURES
    ADJUSTMENTS
    PLUGGING ADJUSTMENT
    ACCELERATION ADJUSTMENT
    CURRENT LIMITADJUSTMENT
    ACCELERATOR POTENTIOMETER ADJUSTMENT
    ELECTRONIC LOGIC MODULE (ELM)
    GENERAL
    ELM OPERATION
    TESTING THE ELM
    CONTACTORS
    TESTING CONTACTORS
    CONTACTOR REPLACEMENT
    CONTACTOR COMPONENT REPLACEMENT
    FUSES
    BRAKE SWITCH
    REMOVAL AND INSTALLATION
    HEIGHT LIMIT SWITCH
    STEERING HANDLE SWITCHES
    REMOVAL
    INSTALLATION
    MOTOR MAINTENANCE - GENERAL
    BRUSHAND COMMUTATOR INSPECTION
    NORMAL COMMUTATOR SERVICE
    COMMUTATOR PROBLEMS
    BRUSH REPLACEMENT, DRIVEAND
    HYDRAULIC MOTORS
    DRIVE MOTOR - BRUSH REPLACEMENT
    HYDRAULIC PUMP MOTOR - BRUSH REPLACEMENT
    DRIVE MOTOR
    REMOVAL
    INSTALLATION
    HYDRAULIC PUMP MOTOR
    REMOVAL
    INSTALLATION
    DRIVEAND HYDRAULIC MOTORS
    DISASSEMBLY
    ASSEMBLY
    COMMUTATOR REPAIRS
    TESTS
    DAMAGED FIELD AND ARMATURE
    SHORT CIRCUIT INAN ARMATURE WINDING
    SHORT CIRCUIT IN THE ARMATURE
    OPEN CIRCUIT INA FIELD COIL
    SHORT CIRCUIT INA FIELD COIL
    SHORT CIRCUIT BETWEEN FIELD AND MOTOR CASE
    BRUSH HOLDER
    WIRING DIAGRAMS
    MPC 60/80 AD (524 136016)
    MPC 60/80 LD (524138833)
    MTR-700 (524138756)
4 DRIVE UNIT
    DRIVE UNIT - GENERAL
    DRIVE MOTOR ASSEMBLY
    UPPER HOUSING
    LOWER HOUSING
    DRIVE WHEEL
    REMOVAL
    INSTALLATION
    UPPER HOUSING
    REMOVAL
    INSTALLATION
    LOWER HOUSING
    DISASSEMBLY
    ASSEMBLY
    DRIVE UNIT
    REMOVAL
    INSTALLATION
    BEVEL PINIONAND GEAR ADJUSTMENT
    TOOTH CONTACT PATTERN
5 BRAKE SYSTEM
    BRAKE SYSTEM - GENERAL
    BRAKE SHOE AND LINING ASSEMBLY
    REMOVAL
    INSTALLATION
    BRAKE LINKAGE
    REMOVAL
    INSTALLATION
    ADJUSTMENTS
    BRAKEADJUSTMENT
    BRAKE HANDLEADJUSTMENT
    BRAKE SWITCHADJUSTMENT
6 STEER HANDLE
    STEER HANDLE - GENERAL
    STEER HANDLE HEAD
    REMOVAL
    INSTALLATION
    STEER HANDLE
    REMOVAL
    INSTALLATION
    STEER HANDLE - TOWER
    REMOVAL
    INSTALLATION
7 LIFT LINKAGE AND LOAD WHEEL
    LIFT LINKAGE AND LOAD WHEELS - GENERAL
    LOAD WHEELS
    REMOVAL
    INSTALLATION
    LIFT LINKAGEAND LOAD WHEEL ASSEMBLY - MPC-AD
    REMOVAL
    INSTALLATION
    LIFT LINKAGE AND LOAD WHEEL ASSEMBLY - MPC-LD
    REMOVAL
    INSTALLATION
    PULL ROD - MPC-AD
    REMOVAL
    INSTALLATION
    PULL ROD - MPC-LD
    REMOVAL
    INSTALLATION
    ROCKER ARM - MPC-AD
    REMOVAL
    INSTALLATION
    ROCKER ARM - MPC-LD
    REMOVAL
    INSTALLATION
    UPPER LINK - MPC-AD
    REMOVAL
    INSTALLATION
    UPPER LINK - MPC-LD
    REMOVAL
    INSTALLATION
    ADJUSTMENTS - MPC-AD
    FORK HEIGHT
    ADJUSTMENTS - MPC-LD
    FORK HEIGHT
    CASTER WHEELS
    REMOVAL
    INSTALLATION
8 HYDRAULIC SYSTEM
    HYDRAULIC SYSTEM - GENERAL
    SYSTEM OPERATION
    LIFTING A LOAD
    LOWERING A LOAD
    HYDRAULIC LINES
    HYDRAULIC OIL
    CLEANLINESS
    SOUND LEVEL
    HYDRAULIC UNIT
    REMOVAL
    INSTALLATION
    HYDRAULIC PUMP
    REMOVAL
    INSTALLATION
    HYDRAULIC PUMP RESERVOIR
    REMOVAL
    INSTALLATION
    HYDRAULIC CYLINDER
    REMOVAL
    INSTALLATION
    REPACKING
    RELIEF VALVE ADJUSTMENT
    TROUBLESHOOTING - LIFT ASSEMBLIES
    TROUBLESHOOTING - HYDRAULIC CYLINDERS
    TROUBLESHOOTING - HYDRAULIC PUMP
9 BATTERY AND CHARGING SYSTEM
    BATTERYAND CHARGING SYSTEM-GENERAL
    SAFETY TIPS FOR HANDLING INDUSTRIAL TRUCK BATTERIES
    LEAD-ACID BATTERIES
    SPECIFIC GRAVITY
    CHEMICAL REACTION
    HOW TO SELECT THE BATTERY
    VOLTAGE OFA BATTERY
    BATTERY RATINGS
    KILOWATT HOURS
    THE BATTERYAS A COUNTERWEIGHT
    BATTERY MAINTENANCE
    MAINTENANCE RECORDS
    CLEANING THE BATTERY
    ADDING WATER
    HYDROMETER
    BATTERY TEMPERATURE
    CHARGING THE BATTERY
    TYPES OF BATTERY CHARGES
    METHODS OF CHARGING
    TROUBLESHOOTING THE CHARGER
    HOW TO KNOW WHEN THE BATTERY IS FULLY CHARGED
    BATTERY CHARGING AREA
    EQUIPMENT NEEDED
    TROUBLESHOOTING-BATTERY
10 USER SUPPORT INFORMATION
    SERVICE PARTS ORDERING INSTRUCTIONS
    TECHNICAL PUBLICATIONS
    PARTS MANUALS
    OPERATING MANUAL
    OPERATOR TRAINING
    SERVICE TRAINING COURSES
    SERVICE TRAINING MATERIALS
11 ALPHABETICAL INDEX
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