Linde R14, R16, R20 Electric Reach Truck 115 Series Explosion Protected Operating Instructions

Original Illustrated Factory Operating Instructions (User Manual) for Linde Electric Reach Truck 115 Series, Models R14, R16, R20 with Electric Motors and Gas Warning System PL-G 1000 to EN 1755 (Explosion Protected).

Original factory manuals for Linde Forklift Trucks, contains high quality images, and instructions to help you to operate, maintenance and repair your truck

Covered models:
R14 Ex
R16 Ex
R20 Ex

Format: PDF, 100 Pages, Printable
Language: English

Contents:
    Foreword
     Approved applications
     Technical note
     Truck takeover
    Description
     Type plates
     Technical data
     Technical description
    Introduction
     Operator°s compartment and controls
     Chassis
     Drive and transmission
     Electrical system
     Steering
     Mast, hydraulics and reach frame
     Braking
     Gas warning system
     General view of truck
     Operating controls and indicators - dual-pedal model
     Operating controls and indicators - single-pedal model
     Operator`s display
     Multi-purpose display
     Hour meter for truck
     Battery discharge indicator
     Drive wheel position indicator
     Motor brushes wear indicator
     Overheating warning lights
     Condition display
     Brake fluid level warning light
     Service warning light
     Parking brake warning light
     Battery unlocked warning light
     Slow speed indicator
     Composite instrument for gas warning system
     Hour meter
     Battery discharge indicator
     Overheating warning lights
     Traction motor overheating warning lights
     Lift pump motor overheating warning light
     Steering motor overheating warning light
     Overheating warning light for traction motor brake or straddle leg wheel brake
     Gas warning system (compression-proof enclosure) overheating monitoring warning light)
    Beginning operation
     Safety rules
     Experts
     Safety information
     Handling fluids and lubricants
     Safety inspection
     Explosion protection check
     Operation of industrial trucks in the plant area
     Noise emission data
     Frequency characteristic for human body vibrations
     Running-in instructions
     Daily checks and servicesbefore operation
     Checks and services prior to initial operation of the truck
     Daily checks
     Check the condition for leakage resistance of the traction wheel
     Open the motor compartment cover
     Removing the floor plate
     Opening the top cover
     Checking state of battery charge
     Charging the battery
     Reaching the battery out
     Connecting the battery (Version 1) to an external charger
     Connect the version 2 battery (protected against accumulations of dust) to a suitable external battery charger
     Check the battery condition, electrolyte level and specific gravity
     Changing the battery (hoist method)
     Changing the battery (roll on, roll off)
     Steering column adjustment
     Seat adjustments
     Controls and their operation
     Check the forks and fork quick-releases
    Operation
     Driving
     Mounting and dismounting the truck
     Starting on an incline
     Dual-pedal model
     Driving
     Travel with the forks trailing
     Travel with the forks leading
     Change the direction of travel
     Single-pedal model
     Braking (dual-pedal model)
     Regenerative traction brake
     Hydraulic footbrake
     Parking brake
     Engaging the parking brake
     Releasing the parking brake
     Braking (single-pedal model)
     Steering system
     Steering
     Central control lever (joystick) operation of mast and attachments
     Raising the fork carriage
     Lowering the fork carriage
     Reaching the mast out
     Reaching the mast back
     Tilting the fork carriage forward
     Tilting the fork carriage back
     Operating the attachments
     Operating the sideshift
     Single control lever operation of mast and
     attachments
     Operation of horn
     Emergency isolator button
     Before loading
     Positioning the forks
     Loading
     Transporting a load
     Unloading
     Before leaving the truck
     Fuses
     Fuses (ancillary circuits)
     Fuses (main circuit)
     Slinging the truck
     Wheel change
     Jack locations when changing wheels
     Emergency lower
     Emergency steering and parking brake release
     Towing instructions
     Transporting the truck on a lorry or low-bed trailer
     Hoisting the truck with a crane
     Side guidance
     Side guidance for drive-in racking
     360° steering
     Height preselector system
     Initialising the system
     Displaying the current selected zone
     Selecting a new zone
     Stacking a load
     Destacking a load
     Cancelling a selection/operation
     Lift height indicator
     Operation (shelf mode)
     Stacking a load (shelf mode)
     Destacking a load (shelf mode)
     Operator code entry
     Logging on
     Logging off
     Accessing supervisor menus
     Changing the supervisor PIN
     Disable/enable the truck
     Adding/deleting operator PIN numbers
     List operator PIN numbers
     Set/reset learner operation
     Truck Data Management (LFM)
     Truck data acquisition
     Condition code
     Operation
     Truck data acquisition - default setting
     (PIN number and condition code)
     Truck data acquisition - special setting (PIN number)
     Closed circuit television
    Maintenance
     Maintenance and safety guidelines
     General information
     Handling lubricants
     Safety guidelines
     Taking the truck out of operation
     Measures before taking the truck out of operation
     Putting the truck back into operation
     Mast unit and reach frame
     Work on the mast and the reach frame part of the truck
     Mast removal
     Securing the reach frame against reaching in or out
     The mast
     Securing the mast
    Inspection and maintenance after the first 50 hours of operation
     Inspection and maintenance chart
     Inspection and maintenance as required
     Clean the lift truck
     Lubricate the lift chains and mast channels
     Adjust the lift chains
     Check the condition of the wheels and tyres
     Replace the motor brushes
     Check the insulation and leakage resistance
     Renew/replace the hydraulic hoses
     Check drive wheel nuts
     Inspect and recalibrate the gas warning system sensors
     Inspect and recalibrate the gas warning system
     Clean the gas warning system sensors
    1000-hour inspection and maintenance
     Check and adjust the parking brake
     Check the hydraulic hoses and pipes for damage
     Check the mast and lift chains for condition and security
     Lubricate the mast, mast rollers, lift chains and chain pulleys
     Lubricate the reach channels and rollers
     Lubricate the battery trolley slides and associated mechanism
     Check the condition and security of motor and battery connectors and cables
     Check the hydraulic oil level
     Lubricate the fork carriage and sideshift slider pad
     Check condition of side guide rollers
    2000-hour inspection and maintenance
     Perform the motor brushes wear check
     Check the brake fluid level
     Check the traction motor brake band and load wheel shoes for wear and adjustment
     Renew the hydraulic tank breather filter
    5000-hour inspection and maintenance
     Check condition of brake pipes
     Grease the load wheelbearings
     Change the hydraulic fluid
     Renew the hydraulic return line filter
     10000-hour or 5-year inspection and maintenance
     Change the brake fluid
     Inspection and maintenance data
     Recommended lubricants
     Hydraulic oil
     Multipurpose grease
     Gear oil
     Steering drive gears
     General purpose oil
     Chain Spray
     Brake fluid
     Troubleshooting guide (hydraulic system)
     Hydraulic system piping
     Electric circuit diagram (standard equipment)
     Electric circuit diagram (Gas warning system)
     Index