DOOSAN MEGA 500-V (TIER II) WHEEL LOADER SHOP MANUAL + OPERATION & MAINTENANCE MANUAL

THIS MANUAL CONSIST OF THE FOLOWING TWO SEPARATE PORTIONS:
1. DOOSAN MEGA 500-V (TIER II) WHEEL LOADER SHOP MANUAL
2. DOOSAN MEGA 500-V (TIER II) WHEEL LOADER OPERATION & MAINTENANCE MANUAL

Covers the following serial numbers:
Serial Number 2001 and Up

The shop manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.

The operation & maintenance manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. it will help the operator and maintenance personnel realize peak performance through effective, economical and safe machine operation and maintenance.


SHOP MANUAL CONTENTS:
=========
Safety
Wheel Loader Safety
Specifications
Specifications for Mega 500-V (Tier II)
General Maintenance
General Maintenance Procedures
Standard Torques
Upper Structure
Counterweight
Fuel Transfer Pump
Hydraulic Oil Tank
Lower Structure and Chassis
Center Joint (Articulation Joint)
Engine and Drive Train
Axle (ZF AP-420R)
Air Conditioner
Transmission and Torque Converter (ZF 4WG-310)
Transmission Error Codes (ZF)
Hydraulics
Accumulator
Cylinders
Fan Drive Hydraulic Motor (Haldex)
Pump (Denison T67DB Series)
Brake Pedal Valve
Main Control Valve (Toshiba)
Pilot Control Valve
Flow Amplifier (Danfoss)
Power Steering Unit
Restriction Valve
Hydraulic Schematic (Mega 500-V (Tier II))
Electrical System
Electrical System
Electrical Schematic (Mega 500-V (Tier II))
Attachments



OPERATION & MAINTENANCE MANUAL CONTENTS:
=========
Safety
To the Operator of a Wheel Loader
General Safety Essentials
Location of Safety Labels
Unauthorized Modifications
General Hazard Information
Before Starting Engine
Machine Operation
Maintenance
Battery
Towing
Shipping and Transportation
Operating Controls
Component Locations
Control Identification
Steering Console and Pedals
Front Instrument panel
Transmission Display
Right Side Switch Panel
Various Cabin Locations
Heater and Air Conditioner Operation
Stereo
Seat Adjustment
Seat Belt
Door Side Latch
Fuse Box/Relay
Window Glass Breaking Tool
Operation
Instrument Panel Control Functions
New Machine Break-in Procedures
Engine Start and Stop
Machine Travel
Machine Shutdown
Additional Braking
Boom Raise Kickout
Boom Lower Kickout (Option)
Bucket Angle Indicator
Adjustment of Bucket Position Switch
Towing Machine
If Engine Stalls While Traveling
Allowable Water Depth
Inspection, Maintenance and Adjustment
Preventive Maintenance
Table of Recommended Lubricants
Fluid Capacities
Maintenance Intervals
10 Hour / Daily Service
50 Hour / Weekly Service
250 Hour / Monthly Service
500 Hour / 3 Month Service
1,000 Hour / 6 Month Service
1,500 Hour / 9 Month Service
2,000 Hour / Annual Service
Severe Conditions Maintenance
Fuel Transfer Pump
Handling of Accumulator
Check Hydraulic Pressures
Tires and Wheels
Electrical System
Bolt Torque Chart
Long Term Storage
Transportation
Loading Machine on a Trailer
Summary of Safety Precautions for Lifting
Troubleshooting
Engine
Hydraulic System
Travel System
Steering
Braking
Electrical System
Specifications
General Specifications
Working Range and Dimensions
Working Capacities
Approximate Weight of Workload Materials
Index

=============

** Model Specification: DOOSAN MEGA 500-V (TIER II) WHEEL LOADER
** Language: English
** File Format: PDF
** Requirements: Adobe PDF Reader & WinZip.
** ZOOM IN/OUT: YES
** Compatible: All Versions of Windows & Mac, APP ISO, Iphone, Ipad, Android etc

=============

This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out!

This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.

Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.

This manual can be viewed on any computer, as well as zoomed and printed.

Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM.

INSTANT DOWNLOAD MEANS THERE WILL BE NO SHIPPING COSTS OR WAITING FOR A CD OR PAPER MANUAL TO ARRIVE IN THE MAIL. YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR.

WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS AND PAYPAL.

YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$

BUY FROM US AND I GUARANTEE YOU'LL BE A SATISFIED CUSTOMER AND CONTACT US IF YOU HAVE ANY QUESTIONS.

Looking for some other Service Repair Manual, please check:
https://sellfy.com/fileto

THANKS FOR VISITING.
Powered by