Toyota Truck 5FBC13, 5FBC15, 5FBC18, 5FBC20, 5FBC25, 5FBC28, 5FBC30 Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Toyota Electric Forklift Truck 5FBC Series.

Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Covered models:
    5FBC13
    5FBC15
    5FBC18
    5FBC20
    5FBC25
    5FBC28
    5FBC30

Format: PDF, 485 Pages
Language: English

Contents:
    GENERAL 
        EXTERIOR VIEWS 
        VEHICLE MODEL 
        FRAME NUMBER 
        HOW TO READ THIS MANUAL 
        EXPLANATION METHOD 
        TERMINOLOGY  
        ABBREVIATIONS  
        LIST OF ABBREVIATIONS AND SYMBOLS  
        OPERATIONAL TIPS  
        CIRCUIT TESTER  
        STANDARD BOLT & NUT TIGHTENING TORQUE 
        BOLT STRENGTH TYPE IDENTIFICATION METHOD 
        TIGHTENING TORQUE TABLE 
        PRECOAT BOLTS 
        HIGH PRESSURE HOSE FITTING 
        TIGHTENING TORQUE 
        WIRE ROPE SUSPENSION ANGLE LIST 
        SAFE LOAD FOR EACH WlRE ROPE 
        SUSPENSION ANGLE 
        COMPONENTS WEIGHT 
        RECOMMENDED LUBRICANTS AND CAPACITIES 
        LUBRICATION CHART 
        PERIODIC MAINTENANCE 
        PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS 
    BATTERY 
        SERVICE STANDARDS 
        DISPLAY INDICATION  
        OVERDISCHARGE ALARM FUNCTION 
        BATTERY COMPARTMENT & MINIMUM 
        WEIGHT REQUIRED 
        TROUBLESHOOTING 
        BATTERY ASSY 
        INSPECTION  .
    CONTROL CIRCUIT 
        MCS I11 CONTROLLER . 
       GENERAL 
       SPECIFICATIONS 
       COMPONENTS 
       CONTROL PANEL ASSY 
        OCL VALUE (OVER CURRENT LIMIT VALUE) . 
        ACCELERATOR POTENTIOMETER 
        ADJUSTMENT . 
        BRAKE SWITCH & STOP LAMP SWITCH  ADJUSTMENT 
        PARKING BRAKE SWITCH ADJUSTMENT 
        MATERIAL HANDLING SWITCH ADJUSTMENT . 
        MATERIAL HANDLING CHOPPER SWITCH (OPT) ADJUSTMENT 
        DIRECTION SWITCH 
        DISASSEMBLY ASSEMBLY . 
        INSPECTION  . 
        POWER STEERING CONTROLLER COMPONENTS 
        REMOVAL.INSPECTION.INSTALLATION (STD)  
        REMOVAL.INSPECTION . 
        INSTALLATION (WIEHPS) 
    MULTIDISPLAY FUNCTIONS 
        DIAGNOSIS 
        GENERAL 
        ANALYZER 
        GENERAL 
        USING THE ANALYZER MODE 
        METHOD FOR SELECTING EACH ITEM  
        FUNCTIONAL EXPLANATION OF EACH TEST ITEM  
        MASK FUNCTIONS 
        PASSWORD INPUT METHOD 
    ELECTRICAL SYSTEM TROUBLESHOOTING 
        GENERAL 
        TROUBLESHOOTING EXPLANATION 
        DRIVE SYSTEMmMATERIAL HANDLING 
        SYSTEM TROUBLES 
            WHEN DIAGNOSTIC ERROR CODE IS DISPLAYED 
            WHEN DIAGNOSTIC ERROR CODE IS NOT DISPLAYED (DRIVE SYSTEM) 
            WHEN DIAGNOSTIC ERROR CODE IS NOT DISPLAYED (MATERIAL HANDLING SYSTEM) 
        TROUBLESHOOTING-OTHERS 
        TROUBLESHOOTING RELATED TO MULTI-DISPLAY AND MCS COMMUNICATION SYSTEM 
        STEERING SYSTEM TROUBLES 
        DIAGNOSIS ERRORS 
            WHEN DIAGNOSTIC ERROR CODE IS NOT DISPLAYED (STD) 
            WHEN DIAGNOSTIC ERROR CODE IS NOT DISPLAYED (WIEHPS) 
    DRIVE UNIT 
        GENERAL 
        SPECIFICATIONS 
        COMPONENT 
        DRIVE UNIT ASSY 
        REMOVAL-INSTALLATION  
        DISASSEMBLY.INSPECTI0N.REASSEMBLY  .
    FRONT  AXLE 
        GENERAL 
        SPECIFICATIONS 
        COMPONENTS 
        FRONT AXLE SHAFT-HUB 
        REMOVAL.lNSTALLATlON 
        DISASSEMBLY .  ASSEMBLY  
        FRONT AXLE ASSY 
        REMOVAL.INSTALLATION .
    REAR AXLE 
        REAR AXLE ASSY 
        GENERAL 
        SPECIFICATIONS  
        COMPONENTS 
        REMOVAL.INSTALLATION 
        DISASSEMBLY.INSPECTI0N.ASSEMBLY 
        REAR AXLE CYLINDER 
        GENERAL 
        SPECIFICATIONS  
        COMPONENTS 
        REMOVAL.INSTALLATION 
        DISASSEMBLY .INSPECT10 NmASSEMBLY 
        REAR WHEEL ALIGNMENT 
        TOE IN  
        STEERING ANGLE 
    STEERING 
        GENERAL 
        COMPONENTS 
        SPECIFICATIONS 
        HYDROSTATIC STEERING VALVE ASSY 
        REMOVAL.INSTALLATION 
        DISASSEMBLY-INSPECTION-REASSEMBLY 
        MAST JACKET ASSY 
        REMOVAL.INSTALLATION 
        DISASSEMBLY.INSPECTI0N.REASSEMBLY  .
    BRAKE 
        FRONT BRAKE 
        GENERAL 
        COMPONENTS  
        SPECIFICATIONS  
        DISASSEMBLY .lNSPECTlON.ASSEMBLY  
        BLEEDING AIR FROM BRAKE SYSTEM  
        TEST (Function Test of Automatic Adjuster) 
        MASTER CY LINDER 
        GENERAL 
        REMOVAL-INSTALLATION  
        DISASSEMBLY -ASSEMBLY  
        PARKING BRAKE 
        REMOVAL-INSTALLATION  
        DISASSEMBLY .  ASSEMBLY  
        ADJUSTMENT 
        BRAKE PEDAL 
        COMPONENTS 
        ADJUSTMENT 
    BODY & FRAME 
        BODY FRAME  
        COMPONENTS . 
        BATTERY HOOD 
        REMOVAL-INSTALLATION  
        BALANCE WEIGHT 
        REMOVAL.INSTALLATION 
        COMBINATION METER 
        DISASSEMBLY.ASSEMBLY 
    MATERIAL HANDLING SYSTEM 
        NATURAL DROP TEST 
        NATURAL FORWARD TILT TEST 
        OIL LEAK TEST .
    MAST 
        V MAST ASSY 
        COMPONENTS 
        REMOVAL . INSTALLATION  
        DISASSEMBLY . INSPECTION . REASSEMBLY  
        LIFT BRACKET 
        REMOVAL . INSTALLATION  
        DISASSEMBLY . INSPECTION . REASSEMBLY 
        CHAIN 
        REMOVAL . INSTALLATION  
        CHAIN INSPECTION  
        CHAIN ADJUSTMENT 
        FORK 
        REMOVAL 
        INSTALLATION 
        INSPECTION 
        MAST ADJUSTMENT 
        V MAST 
        FV MAST 
        FSV MAST 
        LlFT CYLINDER ROD SHIM ADJUSTMENT (PREVENTION OF UNEVEN LIFTING) .
    CYLINDER 
        LIFT CYLINDER ASSY 
        GENERAL 
        SPECIFICATIONS 
        COMPONENTS 
        REMOVAL . INSTALLATION 
        DISASSEMBLY  INSPECTION  REASSEMBLY 
        TILT CYLINDER 
        GENERAL 
        SPECIFICATIONS 
        COMPONENTS 
        REMOVAL  INSTALLATION 
        DISASSEMBLY  INSPECTION  REASSEMBLY 
    OIL PUMP 
        OIL PUMP ASSY 
        COMPONENTS 
        GENERAL 
        SPECIFICATIONS 
        REMOVAL and INSTALLATION  
        DISASSEMBLY and INSPECTION and REASSEMBLY 
        TEST PROCEDURE 
        POWER  STEERING PUMP ASSY 
        GENERAL 
        SPECIFICATIONS 
        COMPONENTS 
        REMOVAL and INSTALLATION 
    OIL CONTROL VALVE 
        GENERAL 
        SPECIFICATIONS 
        HYDRAULIC CIRCUIT 
        COMPONENTS 
        OIL CONTROL VALVE ASSY 
        REMOVAL-INSTALLATION  
        DISASSEMBLY .INSPECT10 NmREASSEMBLY 
        RELIEF PRESSURE ADJUSTMENT 
        OIL CONTROL VALVE LINK 
        COMPONENTS .
    APPENDIX
        SST LlST 
        SERVICE STANDARDS LlST
        CONNECTOR DRAWING  (FOR OTHER THAN U.S.A) 
        CONNECTOR DRAWING  (FOR U.S.A) 
        CPU BOARD & DCISD BOARD 
        CONNECTOR DRAWING 
        CONNECTING DIAGRAM  (FOR OTHER THAN U.S.A)
        CONNECTING DIAGRAM (FOR U.S.A) 
        WIRING DIAGRAM (FOR OTHER THAN U.S.A) 
        WIRING DIAGRAM (FOR U.S.A) .
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