Komatsu D65EX-15E0, D65PX-15E0 Bulldozer (69001 and up) Operation & Maintenance Manual - EEAM024400


This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the D65EX-15E0, D65PX-15E0 Komatsu Bulldozer (69001 and up). It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.


APPLICABLE MODELS :

Komatsu D65EX-15E0 - S/N : 69001 and up
Komatsu D65PX-15E0 - S/N : 69001 and up


TABLE OF CONTENTS :

- FOREWORD
- CONTENTS
- SAFETY
- OPERATION
- MAINTENANCE
- SPECIFICATIONS
- ATTACHMENTS, OPTIONS
- INDEX
- COLOPHON


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : EEAM024400
Total Pages : 276


This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.

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FOREWORD
BEFORE READING THIS MANUAL
IMPORTANT SAFETY INFORMATION
Noise emission levels
Vibration levels
Guide to Reduce Vibration Levels on Machine
INTENDED USE
USE OF MACHINE
GENERAL VIEW AND DIRECTIONS OF MACHINE
VISIBILITY FROM OPERATOR'S SEAT
PROXIMITY VISIBILITY
12M CIRCUMFERENCE VISIBILITY
BREAKING-IN THE NEW MACHINE
LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
ENGINE SERIAL NO. PLATE POSITION
ADDITIONAL EPA NAMEPLATE
SERVICE METER POSITION
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
MACHINE SERIAL NUMBER PLATE
FOREWORD
SAFETY
OPERATION
MAINTENANCE
SPECIFICATIONS
ATTACHMENTS, OPTIONS
INDEX
COLOPHON

SAFETY
IMPORTANT SAFETY INFORMATION
SAFETY LABELS
POSITION FOR ATTACHING SAFETY LABELS
SAFETY LABELS
PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
PRECAUTIONS DURING OPERATION
PRECAUTIONS FOR MAINTENANCE
PRECAUTIONS FOR MACHINE

OPERATION
GENERAL VIEW
GENERAL VIEW OF MACHINE
GENERAL VIEW OF CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS
FRONT PANEL
CHECK MONITOR SYSTEM
EMERGENCY CAUTION ITEMS
CAUTION ITEMS
METER GROUP
LAMPS
SWITCHES
METHOD OF USING MAINTENANCE MODE
SWITCHES
CONTROL LEVERS AND PEDALS
CIRCUIT BREAKER
FUSE
FUSIBLE LINK
ELECTRIC POWER TAKE-OUT ADAPTER
MACHINE EQUIPPED WITH CAB
MACHINE EQUIPPED WITH ROPS CANOPY
DOOR - OPEN LOCK
SASH GLASS INTERMEDIATE LOCK
DOOR POCKET
OPENING AND CLOSING ENGINE SIDE COVER
ASHTRAY
CUP HOLDER
TOOL BOX
SHOVEL HOLDER
AIR CONDITIONER, HANDLING
GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL
METHOD OF OPERATION
PRECAUTIONS WHEN USING
SET SO THAT COLD AIR DOES NOT DIRECTLY BLOW ONTO THE GLASS SURFACE
INSPECTION DURING OFF-SEASON
PROCEDURE FOR REPLACING RECEIVER
CHECK COMPRESSOR BELT TENSION AND REFRIGERANT (GAS) LEVEL
CLEANING AIR FILTER
OPERATION
CHECK BEFORE STARTING ENGINE, ADJUST
WALK-AROUND CHECK
CHECK BEFORE STARTING
ADJUSTMENT
OPERATION AND CHECK BEFORE STARTING ENGINE
STARTING ENGINE
NORMAL STARTING
STARTING IN COLD WEATHER
OPERATIONS AND CHECKS AFTER STARTING ENGINE
WARMING UP OPERATIONS
STARTING IN COLD WEATHER
STOPPING ENGINE
MACHINE OPERATION
MOVING MACHINE
STOPPING MACHINE
SHIFTING GEARS
GEARSHIFTING OPERATION
GEARSHIFTING OPERATION USING PRESET MODE FUNCTION
AUTO DOWN SHIFT OPERATION
SHIFTING BETWEEN FORWARD AND REVERSE
STEERING MACHINE
NORMAL TURNING
PRECAUTIONS FOR OPERATION
PAY ATTENTION TO GAUGES
PERMISSIBLE WATER DEPTH
PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
PRECAUTIONS ON SLOPES
METHOD OF USING BRAKES
IT IS PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS
IT IS PROHIBITED TO MODIFY THE CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW
PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB AND ROPS STRUCTURES
WORK POSSIBLE USING BULLDOZER
DOZING
SMOOTHING
CUTTING INTO HARD OR FROZEN GROUND OR DITCHING
FELLING TREES, REMOVING STUMPS
ADJUSTING POSTURE OF WORK EQUIPMENT
ADJUST ANGLE OF BLADE EDGE
ADJUSTING SHIMS IN ASSEMBLING WORK EQUIPMENT
ADJUSTING TENSION OF CENTER BRACE
ADJUST AMOUNT OF TILT
METHOD OF ANGLING BLADE
PARKING MACHINE
CHECK AFTER FINISHING WORK
BEFORE STOPPING ENGINE
AFTER STOPPING ENGINE
LOCKING
TIPS FOR LONGER UNDERCARRIAGE LIFE
OPERATION METHOD
INSPECTION AND ADJUSTMENT
INSPECTION AND REPAIR
TRANSPORTATION
TRANSPORTATION MEANS
REMOVING CAB
PRECAUTIONS WHEN REMOVING WORK EQUIPMENT
PRECAUTIONS WHEN REMOVING ROPS
LOADING, UNLOADING WORK
LIFTING MACHINE
TRAVELING ON ROADS
COLD WEATHER OPERATION
PRECAUTIONS FOR LOW TEMPERATURE
AFTER COMPLETION OF WORK
AFTER COLD WEATHER
LONG-TERM STORAGE
BEFORE STORAGE
DURING STORAGE
AFTER STORAGE
TROUBLESHOOTING
AFTER RUNNING OUT OF FUEL
PROCEDURE FOR BLEEDING AIR
METHOD OF TOWING MACHINE
IF BATTERY IS DISCHARGED
REMOVE AND INSTALL BATTERY
PRECAUTIONS FOR BATTERY CHARGING
STARTING ENGINE WITH BOOSTER CABLE
OTHER TROUBLE
ELECTRICAL SYSTEM
MONITOR PANEL
CHASSIS
ENGINE

MAINTENANCE
GUIDE TO MAINTENANCE
OUTLINE OF SERVICE
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
OIL
FUEL
COOLANT AND WATER FOR DILUTION
GREASE
CARRYING OUT KOWA (Komatsu Oil Wear Analysis)
STORING OIL AND FUEL
FILTERS
RELATING TO ELECTRIC SYSTEM
HANDLING HYDRAULIC SYSTEM
WEAR PARTS LIST
WEAR PARTS LIST
RECOMMENDED FUEL, COOLANT, AND LUBRICANT
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
TORQUE LIST
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS
MAINTENANCE SCHEDULE CHART
MAINTENANCE SCHEDULE CHART
WHEN REQUIRED
CHECK BEFORE STARTING
EVERY 50 HOURS SERVICE
EVERY 250 HOURS SERVICE
EVERY 500 HOURS SERVICE
EVERY 1000 HOURS SERVICE
EVERY 2000 HOURS SERVICE
EVERY 4000 HOURS SERVICE
EVERY 8000 HOURS SERVICE
SERVICE PROCEDURE
WHEN REQUIRED
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
CLEAN INSIDE OF COOLING SYSTEM
CHECK TRACK SHOE TENSION, ADJUST
CHECK AND TIGHTEN TRACK SHOE BOLTS
REVERSE AND REPLACE END BITS AND CUTTING EDGES
CLEANING AND INSPECTION OF FINS OF RADIATOR, OIL COOLER, CONDENSER AND AFTER-COOLER
CHECK, ADJUST AIR CONDITIONER
GREASE DOOR HINGE
CHECK DOOR LOCK STRIKER
REPLACE DOOR DAMPER
CHECK DOOR LATCH
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
REPLACE WIPER BLADE
CHECK IDLER OIL LEVEL, ADD OIL
ADJUST IDLER CLEARANCE
LUBRICATING UNIVERSAL JOINT
PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM
CHECK BEFORE STARTING
EVERY 50 HOURS SERVICE
DRAIN WATER, SEDIMENT FROM FUEL TANK
EVERY 250 HOURS SERVICE
LUBRICATING
GREASE EQUALIZER BAR SIDE PIN
GREASE EQUALIZER BAR CENTER PIN
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
CHECK LEVEL OF BATTERY ELECTROLYTE
CHECK, CLEAN ADDITIONAL FUEL STRAINER
CHECK BRAKE PERFORMANCE
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)
EVERY 500 HOURS SERVICE
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
REPLACE POWER TRAIN OIL FILTER ELEMENT
REPLACE FUEL PRE-FILTER CARTRIDGE
EVERY 1000 HOURS SERVICE
REPLACE FUEL MAIN FILTER CARTRIDGE
CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER)
CHECK OIL LEVEL IN DAMPER CASE, ADD OIL
CHANGE OIL IN FINAL DRIVE CASE
CLEAN BREATHER
REPLACE CORROSION RESISTOR CARTRIDGE
CHECK FOR LOOSE ROPS MOUNT BOLTS
INSPECTION OF AFTER-COOLER CIRCUIT FOR LOOSENED BOLTS AND NUTS
EVERY 2000 HOURS SERVICE
CHANGE OIL IN HYDRAULIC TANK, REPLACE OIL FILTER ELEMENT
REPLACE HYDRAULIC TANK BREATHER ELEMENT
CHECKING CHARGE PRESSURE OF NITROGEN GAS IN ACCUMULATOR (FOR CONTROL CIRCUIT)
CHANGE OIL IN DAMPER CASE
CHECK VIBRATION DAMPER
CHECK ENGINE VALVE CLEARANCE, ADJUST
EVERY 4000 HOURS SERVICE
REPLACE ACCUMULATOR (FOR CONTROL CIRCUIT)
CHECK WATER PUMP
CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER
CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER
EVERY 8000 HOURS SERVICE
REPLACE HIGH-PRESSURE PIPING CLAMP
REPLACE FUEL SPLAY PREVENTION CAPS

SPECIFICATIONS
SPECIFICATIONS

ATTACHMENTS, OPTIONS
GENERAL PRECAUTIONS
PRECAUTIONS RELATED TO SAFETY
HANDLING HYDRAULIC RIPPER
GENERAL VIEW
EXPLANATION OF COMPONENTS
OPERATION
CHECK BEFORE STARTING ENGINE, ADJUST
PRECAUTIONS WHEN OPERATING
ADJUSTING POSTURE OF WORK EQUIPMENT
TROUBLESHOOTING
OTHER TROUBLE
MAINTENANCE
EVERY 250 HOURS SERVICE
SPECIFICATIONS
AIR SUSPENSION SEAT
DELUXE SEAT
HEADREST
EQUIPPING FIRE EXTINGUISHER AND FIRST-AID KIT

INDEX
<A
<B
<C
<D
<E
<F
<G
<H
<I
<L
<M
<O
<P
<R
<S
<T
<V
<W

COLOPHON

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