Komatsu D155AX-5 Galeo Bulldozer (76243 and up) Operation & Maintenance Manual - EEAM023402


This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the D155AX-5 Galeo Komatsu Bulldozer (76243 and up). It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.


APPLICABLE MODELS :

Komatsu D155AX Galeo Bulldozer
Serial Numbers : 76243 and up


TABLE OF CONTENTS :

- SAFETY
- OPERATION
- MAINTENANCE
- SPECIFICATIONS
- ATTACHMENTS, OPTIONS
- INDEX
- COLOPHON


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : EEAM023402
Total Pages : 302


This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.

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FOREWORD
FOREWORD
SAFETY INFORMATION
Noise emission levels
Vibration levels
Guide to Reduce Vibration Levels on Machine
INTRODUCTION
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
BREAKING IN THE MACHINE
NECESSARY INFORMATION
PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE
ENGINE SERIAL NO. PLATE AND POSITION (1)
ENGINE SERIAL NO. PLATE AND POSITION (2)
BLADE SERIAL NO. PLATE POSITION
RIPPER SERIAL NO. PLATE POSITION
ROPS, FOPS NO. PLATE POSITION
POSITION OF SERVICE METER
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
MACHINE SERIAL NUMBER PLATE
FOREWORD
SAFETY
OPERATION
MAINTENANCE
SPECIFICATIONS
ATTACHMENTS, OPTIONS
INDEX
COLOPHON

SAFETY
SAFETY
SAFETY LABELS
POSITIONS OF SAFETY PICTOGRAMS
SAFETY LABELS
GENERAL PRECAUTIONS
PRECAUTIONS FOR OPERATION
BEFORE STARTING ENGINE
OPERATION
TRANSPORTATION
BATTERY
TOWING
PRECAUTIONS FOR MAINTENANCE

OPERATION
GENERAL VIEW
GENERAL VIEW OF MACHINE
GENERAL VIEW OF CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS
FRONT PANEL
CHECK MONITOR GROUP
CAUTION MONITOR GROUP
EMERGENCY CAUTION ITEMS
METER GROUP
SWITCHES
LAMPS
METHOD OF USING DISPLAY PANEL B (Multi-information)
SWITCHES
CONTROL LEVERS, PEDALS
DUST INDICATOR
POWER SOURCE
FUSE BOX
CIRCUIT BREAKER
CIRCUIT BREAKER FOR MAIN POWER SUPPLY
FUSE CAPACITY AND NAME OF CIRCUIT
DOOR POCKET
ASHTRAY
CAR RADIO, HANDLING
EXPLANATION OF COMPONENTS
METHOD OF USE
PRECAUTIONS WHEN USING
CAR STEREO, HANDLING
EXPLANATION OF COMPONENTS
METHOD OF OPERATION
PRECAUTION WHEN USING
AIR CONDITIONER
GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL
METHOD OF OPERATION
PRECAUTIONS WHEN USING
SET SO THAT COLD AIR DOES NOT DIRECTLY BLOW ONTO THE GLASS SURFACE
CHECKS DURING OFF-SEASON
PROCEDURE FOR REPLACING RECEIVER
CHECK COMPRESSOR BELT TENSION AND REFRIGERANT (GAS) LEVEL
CLEANING AIR FILTER
SKILLFUL USE OF AIR-CONDITIONER
HEATER, HANDLING
METHOD OF OPERATION
CLEANING AIR FILTER
ACCUMULATOR, HANDLING
METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR
OPERATION
CHECK BEFORE STARTING ENGINE, ADJUST
WALK-AROUND CHECK
CHECK BEFORE STARTING
ADJUSTMENT
OPERATIONS AND CHECKS BEFORE STARTING ENGINE
STARTING ENGINE
NORMAL STARTING
STARTING IN COLD WEATHER
OPERATIONS AND CHECKS AFTER STARTING ENGINE
WARMING UP OPERATIONS
IN COLD AREAS
STOPPING ENGINE
MOVING MACHINE
STOPPING MACHINE
SHIFTING GEAR
SHIFTING BETWEEN FORWARD AND REVERSE
STEERING MACHINE
NORMAL TURNING
TURNING WHILE DESCENDING A SLOPE
PRECAUTIONS FOR OPERATION
PAY ATTENTION TO GAUGES
PERMISSIBLE WATER DEPTH
PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
PRECAUTIONS ON SLOPE
METHOD OF USING BRAKES
PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS
IT IS PROHIBITED TO MODIFY THE CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW
PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB STAY AND ROPS STAY
PARKING MACHINE
CHECK AFTER STOPPING ENGINE
CHECK AFTER FINISHING WORK
LOCKING
RIPPER OPERATION
EFFECTIVE METHOD OF USE
DIGGING UP BOULDERS OR ROCKBED
OPERATING ON SLOPES
METHOD OF OPERATING PIN PULLER
OPERATING METHOD FOR RIPPING OPERATIONS
BASIC OPERATING METHOD
RIPPING BY CLIFFS
RIPPING BY SLOPE FACES
DIGGING UP BOULDERS
PRECAUTIONS WHEN RIPPING
WORK POSSIBLE USING BULLDOZER
DOZING
SMOOTHING
CUTTING INTO HARD OR FROZEN GROUND OR DITCHING
FELLING TREES, REMOVING STUMPS
PUSHER OPERATIONS
ADJUSTING POSTURE OF WORK EQUIPMENT
METHOD OF ANGLING BLADE
ADJUSTING TILT AMOUNT
ADJUSTING RIPPER
ADJUST ANGLE OF BLADE EDGE
TIPS FOR LONGER UNDERCARRIAGE LIFE
OPERATION METHOD
INSPECTION AND ADJUSTING
INSPECTION AND REPAIR
TRANSPORTATION
LOADING, UNLOADING WORK
PRECAUTIONS FOR LOADING
METHOD OF LIFTING MACHINE
PRECAUTIONS FOR TRANSPORTATION
TRAVELING ON ROADS
REMOVAL OF CAB
COLD WEATHER OPERATION
PRECAUTIONS FOR LOW TEMPERATURE
FUEL AND LUBRICANTS
COOLANT
BATTERY
AFTER COMPLETION OF WORK
AFTER COLD WEATHER
LONG-TERM STORAGE
BEFORE STORAGE
DURING STORAGE
AFTER STORAGE
TROUBLESHOOTING
AFTER RUNNING OUT OF FUEL
PROCEDURE FOR BLEEDING AIR
METHOD OF TOWING MACHINE
IF BATTERY IS DISCHARGED
REMOVAL AND INSTALLATION OF BATTERY
PRECAUTIONS WHEN CHARGING BATTERY
STARTING ENGINE WITH BOOSTER CABLE
OTHER TROUBLE
ELECTRICAL SYSTEM
MONITOR PANEL
CHASSIS
ENGINE

MAINTENANCE
GUIDES TO MAINTENANCE
OUTLINES OF SERVICE
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
OIL
FUEL
COOLANT AND WATER FOR DILUTION
GREASE
CARRYING OUT KOWA (Komatsu Oil Wear Analysis)
STORING OIL AND FUEL
FILTERS
OUTLINE OF ELECTRIC SYSTEM
HANDLING HYDRAULIC RELATED EQUIPMENT
WEAR PARTS LIST
WEAR PARTS LIST
RECOMMENDED FUEL, COOLANT, AND LUBRICANT
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
TORQUE LIST
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS
MAINTENANCE SCHEDULE CHART
MAINTENANCE SCHEDULE CHART
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
WHEN REQUIRED
CHECK BEFORE STARTING
EVERY 250 HOURS SERVICE
EVERY 500 HOURS SERVICE
EVERY 1000 HOURS SERVICE
EVERY 2000 HOURS SERVICE
EVERY 4000 HOURS SERVICE
EVERY 8000 HOURS SERVICE
SERVICE PROCEDURE
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
WHEN REQUIRED
CHECK BEFORE STARTING
EVERY 250 HOURS SERVICE
EVERY 500 HOURS SERVICE
EVERY 1000 HOURS SERVICE
EVERY 2000 HOURS SERVICE
EVERY 4000 HOURS SERVICE
EVERY 8000 HOURS SERVICE

SPECIFICATIONS
SPECIFICATIONS

ATTACHMENTS, OPTIONS
GENERAL PRECAUTIONS
PRECAUTIONS RELATED TO SAFETY
INTRODUCTION OF ATTACHMENTS AND OPTIONS
INTRODUCTION OF ATTACHMENTS AND OPTIONS
HEADREST, HANDLING
CAP WITH LOCK, HANDLING
METHOD OF OPENING AND CLOSING CAP WITH LOCK
PROCEDURE FOR SELECTING RIPPER POINT
PROCEDURE FOR SELECTING RIPPER POINT

INDEX
<A
<B
<C
<D
<E
<F
<G
<H
<I
<L
<M
<N
<O
<P
<R
<S
<T
<V
<W

COLOPHON

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