Hitachi Zaxis 140W-3, 170W-3, 190W-3, 210W-3 Excavator Operators Manual w. Maintenance Instructions

Original Illustrated Factory Operating and Maintenance Instructions for Hitachi Hydraulic Wheeled Excavators Models Zaxis 140W-3, Zaxis 170W-3, Zaxis 190W-3, Zaxis 210W-3

Original factory manuals for Hitachi Excavator Mashines, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
    Zaxis 140W-3
    Zaxis 170W-3
    Zaxis 190W-3
    Zaxis 210W-3

Format: PDF, 363 Pages
Language: English

Contents:
MACHINE NUMBERS
SAFETY
    Recognize Safety Information
    Understand Signal Words
    Follow Safety Instructions
    Prepare for Emergencies
    Wear Protective Clothing
    Protect Against Noise
    Inspect Machine
    General Precautions for Cab
    Use Handholds and Steps
    Adjust the Operator°s Seat
    Ensure Safety Before Rising From or Leaving Operator°s Seat
    Fasten Your Seat Belt
    Move and Operate Machine Safely
    Handle Starting Aids Safety
    Operate Only From Operator°s Seat
    Jump Starting
    Keep Riders Off Machine
    Precautions for Operations
    Investigate Job Site Beforehand
    Equipment of Head Guard, Rops, Fops
    Provide Signals for Jobs Involving Multiple Numbers of Machines
    Confirm Direction of Machine to Be Driven
    Drive Machine Safely
    Avoid Injury From Rollaway Accidents
    Avoid Injury From Back-over and Swing Accidents
    Keep Person Clear From Working Area
    Never Position Bucket Over Anyone
    Avoid Undercutting
    Avoid Tipping
    Never Undercut a High Bank
    Dig with Caution
    Operate with Caution
    Avoid Power Lines
    Precautions for Lightening
    Object Handling
    Protect Against Flying Debris
    Park Machine Safely
    Handle Fluids Safely?avoid Fires
    Transport Safely
    Practice Safe Maintenance
    Warn Others of Service Work
    Support Machine Properly
    Stay Clear of Moving Parts
    Prevent Parts From Flying
    Store Attachments Safely
    Support Maintenance Properly
    Prevent Burns
    Replace Rubber Hoses Periodically
    Avoid High-pressure Fluids
    Prevent Fires
    Evacuating in Case of Fire
    Beware of Exhaust Fumes
    Precautions for Welding and Grinding
    Avoid Heating Near Pressurized Fluid Lines
    Avoid Applying Heat to Lines Containing Flammable Fluids
    Remove Paint Before Welding or Heating
    Beware of Asbestos Dust
    Prevent Battery Explosions
    Service Air Conditioning System Safely
    Handle Chemical Products Safely
    Dispose of Waste Properly .
SAFETY SIGNS
COMPONENTS NAME
OPERATOR°S STATION
    Cab Features (Standard Model)
    Steering Column Console
    Steering Wheel and Travel Horn Switch
    Accelerator Pedal
    Brake Pedal
    F-N-R Lever
    Combination Switch (Turn Signal Switch, Light and Dimmer Switches)
    Brake Switch
    Working Brake
    Auto Axle Lock
    Hazard Switch
    Operator°s Station
     Engine Control Dial
     Travel Mode Switch
     Engine Speed Control Mode Selection Switch
     Power Mode Switch
     Work Light Switch
     Wiper/Washer Switch
     Front Attachment Pilot/Blade/Outrigger Switch
     Auto-idle Switch
     Switch Panel (Optional)
     Travel Alarm Deactivation Switch (Optional)
     Swing Alarm Switch (Optional)
     Electric Control Main Switch
     Overload Alarm Switch (Optional)
     Revolving Light Switch (Optional)
     Seat Heater Switch (Optional)
    Key Switch
    Right/Left Control Levers
    Lever Switch
    Lighter
    Cab Light
    Pilot Control Shut-off Lever
    Engine Stop Switch
    Multi Function Monitor
    Basic Screen
    Monitor Operation
     Displaying Basic Screen
     Trip Meter (7)
     Odometer (8)
     Hour Meter (9)
     Clock (18)
     Fuel Gauge (25)
     Coolant Temperature Gauge (30)
     Brake Oil Pressure Gauge (33)
     Travel Speed Meter (34)
     Tachometer (35)
     Back Monitor Screen Selector (22)
     Menu Key (23)
     Optional Function Keys (24, 27, 29 and 31)
     Return-basic Screen Key (32)
     Menu Screen
     Displaying Basic Screen by Inputting Password (Optional)
     Corrective Measures to be Taken when a Wrong Password is input
     Extending Password Validity Time
    Alarm Occurrence Screen
    Clock Setting
    Work Mode (Attachment Selection)
    Attachment Adjustment (Pump 2 Flow Rate Adjustment)
    Operating Status
    Maintenance Setting
    Mail (Optional)
    Meter Display Control
    Password Revising (Optional)
    Back Monitor Setting
    Language Setting
    Meter Combination Setting
    Unit Setting
    Fuse Box
    Additional Fuse Box
    Auto Air Conditioner Operation
    Tips for Optimal Air Conditioner Usage
    Heater (Optional) Operation
    Am/Fm Radio Operation
    Digital Clock Setting Procedure
    Cab Door Release Lever
    Opening Upper Front Window
    Closing Upper Front Window
    Removing and Storing Lower Front Window
    Opening Door Windows
    Opening/Closing Overhead Window (StdModel)
    Emergency Exit
    Adjusting the Seat
    Seat with a Built-in Heater
    Adjusting the Air-suspension Seat (Optional)
    Seat with a Built-in Heater
    Seat Belt .
BREAK-IN
    Observe Engine Operation Closely
    Every 8 Hours or Daily
    After the First 50 Hours
    After the First 100 Hours
OPERATING THE ENGINE
    Inspect Machine Daily Before Starting
    Before Starting Engine
    Starting the Engine in Ordinary Temperature
    Starting in Cold Weather
    Starting in Cold Weather (ZX140W-3)
    Check Instruments After Starting
    Using Booster Batteries
    Stopping the Engine
DRIVING THE MACHINE
    Traveling
    Engine Speed Control
    Travel Mode Switch
    Stopping and Restarting
    Instructions for Traveling on a Slope
    Parking
    Emergency Parking Due to Machine Failure
    Travel Alarm (Optional)
OPERATING THE MACHINE
    Control Lever (ISO Pattern) (Standard)
    Control Lever (Hitachi Pattern)
    Pilot Control Shut-off Lever
    Steering Wheel Column
    Warming-up Operation
    Engine Speed Control
    Auto-idle
    Work Mode
    Power Digging (Only ZAXIS210W-3)
    Power Mode
    Parking/Stopping the Machine on a Slope (In Case of Emergency)
    Raising the Machine Front Above the Ground with the Boom and Arm Function
    Excavation
    Face Shovel Operation
    Grading Operation
    Do Not Slam the Bucket Teeth into the Ground
    Do Not Use the Bucket as a Hammer
    Avoid Increasing Digging Force Forcibly
    Avoid Using Swing Power
    Boom Lowering Procedure in Emergency or when the Engine Stalls
    Overnight Storage Instructions
TRANSPORTING
    Transporting by Road
    Loading/Unloading on a Trailer
    Transporting
    Unloading
    Towing Machine
MAINTENANCE
    Correct Maintenance and Inspection Procedures
    Check the Hour Meter Regularly
    Use Correct Fuels and Lubricants
    Layout
    Maintenance Guide Table
    Prepare Machine for Maintenance
    Hood and Access Covers
    Periodic Replacement of Parts
    Maintenance Guide
    A Greasing
     Front Joint Pins
     Swing Bearing
     Swing Internal Gear
     Front Axle
     Propel Shaft (Front and Rear)
     Equalizer Pin
    B Engine
     Engine Oil Level
     Change Engine Oil
     Replace Engine Oil Filter
    C Transmission
     Pump Transmission
     Swing Reduction Gear
     Transmission Gear Oil
     Front Axle
     Rear Axle
     Front and Rear Hub Reduction Devices
    D Brake (Traveling)
     Check Brake Accumulator
     Check Wear on Brake Lining
    E Tire
     Tire Inspection and Replacement Procedure
    F Hydraulic System
    Inspection and Maintenance of Hydraulic Equipment
     Breaker Maintenance
     Check Hydraulic Oil Level
     Change Hydraulic Oil
     Suction Filter Cleaning
     Replace Hydraulic Tank Oil Filter (StdModel)
     Replace Pilot Oil Filter
     Replace Air Breather Element
     Check Hoses and Lines
     Service Recommendations for Hydraulic Fittings
    G Fuel System
    Drain Fuel Tank Sump
    Check Water Separator
    Replace Fuel Main Filter Element
    Replace Fuel Pre-filter Element
    Clean Fuel Solenoid Pump Strainer
    Check Fuel Hoses
    H Air Cleaner
     Clean the Air Cleaner Outer Element
     Replace the Air Cleaner Outer and Inner Elements
    I Cooling System
    Check Coolant Level
    Check and Adjust Fan Belt Tension
     Change Coolant
     Clean Radiator Interior
     Clean Radiator, Oil Cooler Core and Inter Cooler
     Clean Oil Cooler, Radiator and Inter Cooler Front Screen
     Clean Air Conditioner Condenser
     Clean Fuel Oil Cooler
     Clean Air Conditioner Front Screen(Opt.)
    J Electrical System
     Batteries
     Replace Battery
     Remove and Installing Battery
     Replacing Fuses
    K Miscellaneous
     Check Bucket Teeth
     Change Bucket
     Convert Bucket Connection Into Face Shovel
     Adjust the Bucket Linkage
     Check and Replace Seat Belt Check
     Check Windshield Washer Fluid Level
     Clean and Replace Air Conditioner Filter
      Clean Filter
      Replace Filter
     Check the Air Conditioner
     Clean Cab Floor
     Retighten Cylinder Head Bolt
     Inspect and Adjust Valve Clearance
     Measure Engine Compression Pressure
     Check Starter and Alternator
     Check Tightening Torque of Bolts and Nuts
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
    Maintenance Under Special Environmental Conditions
STORAGE
    Storing the Machine
    Removing the Machine from Storage
TROUBLESHOOTING
    Troubleshooting
     Engine
     Engine Auxiliaries
     Engine is Hard to Start
     Control Lever
     Hydraulic System
     Travel
     Swing
     Engine Speed
     Blade/outrigger
     Others
SPECIFICATIONS
    Specifications (ZAXIS140W-3) (Standard CHASSIS, REAR BLADE)
    Specifications (ZAXIS140W-3) (Standard CHASSIS, REAR OUTRIGGER)
    Specifications (ZAXIS140W-3) (FRONT BLADE REAR OUTRIGGER)
    Specifications (ZAXIS140W-3) (FRONT OUTRIGGER REAR BLADE)
    Specifications (ZAXIS140W-3) (FRONT OUTRIGGER REAR OUTRIGGER)
    Working Ranges ZAXIS140W-3 MONOBLOCK BOOM
    Specifications (ZAXIS170W-3) (Standard GAUGE, Standard CHASSIS, REAR BLADE)
    Specifications (ZAXIS170W-3) (Standard GAUGE, Standard CHASSIS, REAR OUTRIGGER
    Specifications (ZAXIS170W-3) (Standard GAUGE, FRONT BLADEREAR OUTRIGGER)
    Specifications (ZAXIS170W-3) (Standard GAUGE, FRONT OUTRIGGERREAR BLADE)
    Specifications (ZAXIS170W-3) (Standard GAUGE, FRONT OUTRIGGERREAR OUTRIGGER)
    Working Ranges ZAXIS170W-3 MONOBLOCK BOOM
    Specifications (ZAXIS190W-3) (Standard CHASSIS, REAR BLADE)
    Specifications (ZAXIS190W-3) (Standard CHASSIS, REAR OUTRIGGER)
    Specifications (ZAXIS190W-3) (FRONT BLADE REAR OUTRIGGER)
    Specifications (ZAXIS190W-3) (FRONT OUTRIGGER REAR BLADE)
    Specifications (ZAXIS190W-3) (FRONT OUTRIGGER REAR OUTRIGGER)
    Working Ranges ZAXIS190W-3 MONOBLOCK BOOM
    Specifications (ZAXIS210W-3) (Standard GAUGE, REAR BLADE)
    Specifications (ZAXIS210W-3) (Standard GAUGE, REAR OUTRIGGER)
    Specifications (ZAXIS210W-3) (Standard GAUGE, FRONT BLADE REAR OUTRIGGER)
    Specifications (ZAXIS210W-3) (Standard GAUGE, FRONT OUTRIGGER REAR BLADE)
    Specifications (ZAXIS210W-3) (Standard GAUGE, FRONT OUTRIGGER REAR OUTRIGGER)
    Working Ranges ZAXIS210W-3 MONOBLOCK BOOM
OPTIONAL ATTACHMENTS AND DEVICES
    Blade and Outrigger
    Maintenance
    INDEX.