JCB Vibromax VMT160 VMT260 Tier 2 and Tier 4 Roller Repair Service Manual

(S/N: 1700515 to 1701469) & (S/N: 2802000 to 2804999)
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This service manual PDF download for the VMT 160-90, VMT 260-100, VMT 260-120 JCB Vibromax Vibratory Tandem Roller has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


APPLICABLE MODELS :

JCB Vibromax VMT160 VMT260 Tier 2 and Tier 4

JCB VMT 160-90 - from serial no. 1700515 to 1701469 and 2802000 to 2804999
JCB VMT 260-100 - from serial no. 1700515 to 1701469 and 2802000 to 2804999
JCB VMT 260-120 - from serial no. 1700515 to 1701469 and 2802000 to 2804999


TABLE OF CONTENTS :

Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section C - Electrics
Section E - Hydraulics
Section H - Steering
Section K - Engine
Section L - Vibration


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Publication No. : 9803/9530-6
Total Pages : 320


This JCB Vibromax service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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9803-9530

Section 1 - General Information
Introduction
About this Manual
Machine Model and Serial Number
Using the Service Manual
Section Numbering
Left Side, Right Side
Identifying Your Machine
Machine Identification Plate
Component Identification Plates
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
Introduction
Bolts and Screws
Vibromax Specific Torque Settings
Hydraulic Connections
'O' Ring Face Seal System
'Torque Stop' Hose System
Service Tools
Numerical List
Tool Detail Reference
Body and Framework
Electrics
Hydraulics
Service Aids
Sealing and Retaining Compounds
Terms and Definitions
Colour Coding
Hydraulic Schematic Colour Codes

Section 2 - Care and Safety
Safety Notices
Important Information
The Operator Manual
Safety Warnings
Safety Check List
Safety - Yours and Others
General Safety
Operating Safety
Maintenance Safety
Safety Labels
Introduction
Safety Label Identification
Part Numbers and Description

Section 3 - Maintenance
Routine Maintenance
Service Requirements
Introduction
Owner/Operator Support
Service/Maintenance Agreements
Initial Service and Inspection
Obtaining Replacement Parts
Health and Safety
Lubricants
Battery
Service Schedules
Introduction
Calendar Equivalents
How to Use the Service Schedules
Pre-start Cold Checks, Service Points and Fluid Levels
Functional Test and Final Inspection
Fluids, Lubricants and Capacities
Coolant Mixtures
Fuel
Tools
Toolbox (if fitted)
Carrying Tools onto the Machine
Prepare the Machine for Maintenance
Introduction
Make the Machine Safe
Cleaning the Machine
Introduction
Prepare the Machine
Cleaning the Machine
Check the Machine for Damage
Check the Machine Body and Structure
Check the Hydraulic Hoses and Fittings
Check the Seat and Seat Belt
Check the Drums
Check the Coolant System
Checking the ROPS Structure
Access Panels
Battery Access
Engine Cover
Operator Stand Left Hand Access Panel
Operator Stand Right Hand Access Panel
Brakes
Electrical System
Battery
Jump Starting the Engine
Fuses
Relays
Engine
Oil and Filter
Cooling System
Drive Belt
Engine Air Filter
Fuel System
Introduction
Low Fuel Levels
Filling the Tank
Draining the Fuel Tank
Changing the Engine Fuel Filter Element
Bleeding the System
Hydraulic System
Introduction
Releasing the Hydraulic Pressure
Oil and Filter
Sprinkler System
Checking the Sprinkler Water Level
Draining the Sprinkler System
Replace the Water Filter Element
Cleaning the Sprinkler System
Drum
Smooth Drum Scraper
Rubber Buffers
Vibration System
Oil (Standard Machines Only)
Grease (TSC Machines Only)

Section C - Electrics
Technical Data
Fuses and Relays
Vibromax Relays
Schematic Circuits
VMT160/260 Tier 2
Circuit Descriptions - VMT160/260 Tier 2
Vibration Circuit - Manual Vibration
Vibration Circuit - Automatic Vibration
VMT160/260 Tier 4
Harness Data
Drawings and Interconnections
VMT160/260 Tier 4 Front Harness
VMT160/260 Tier 4 Rear Harness
Service Procedures
Using a Multimeter
Measuring DC Voltage
Measuring Resistance
Measuring Continuity
Measuring Frequency
Testing a Diode or a Diode Wire
Battery
Maintenance
Testing
Specific Gravity Testing
Alternator
General Description
Service Precautions
Charging Circuit Test
Alternator Charging Test
Starter Motor
Starting Circuit Test
Wiring Harness Repair
Introduction
Repair Procedure
Setting the Water Sprinkler System Timing Relay
Procedure

Section E - Hydraulics
Technical Data
Hydraulic Pumps
Propulsion Pump
Propulsion Motors
Vibration / Charge Pump
Vibration Motors
Steering Pump
Steering Control Unit
Hydraulic Pressures
Basic Operation
Introduction to Hydraulic Schematic Symbols
General (Basic and Functional Symbols)
Control Valves
Example of Schematic Circuit
Component Location
Schematic Circuits And Circuit Descriptions
Hydraulic Circuit Diagrams
Circuit Descriptions
Pressure Measurement Points
Charge Circuit
Brake Release Circuit
Steering Circuit
Drive Circuit
Flushing Circuit
Vibration Circuit - Introduction
Vibration Circuit (Front and Rear Vibration)
Vibration Circuit (Rear Vibration)
Vibration Circuit (Front Vibration)
Service Procedures
Hydraulic Contamination
Hydraulic Fluid Quality
Effects of Contamination
Cleaning Operation
Contaminant Standards
Filters
`Positional Type' Hydraulic Adaptors
Fitting Procedure
Vent Hydraulic Pressure
Connecting / Disconnecting Hydraulic Hoses
Introduction
Connecting the Hoses
Disconnecting the Hoses
Hydraulic Oil Filter Replacement
Fault Finding
Fault Finding
Drive System
Fault Finding Tables
Hydraulic Propulsion System Fault Diagnosis Tables
Steering System
Hydraulic Hose and Pipework
VMT160 Machines (Non TSC)
VMT160 Machines (TSC)
VMT260
Hydraulic Rams
Precautions During Use
Installation
Caution During Use
Maintenance, Inspection Points

Section H - Steering
Articulation Joint
Removal and Replacement
Removal
Replacement
Articulation Joint
Disassembly, Inspection and Re-assembly
Disassembly
Inspection
Reassembly
Steering
Fault Finding
Steering System Hydraulic Fault Diagnosis Tables
Steering Hydraulic Pressure Testing

Section K - Engine
Technical Data
Engine Variants
Unit Identification
Specifications
Engine Cooling Pack
Kubota Engines
Removal
Replacement
Engine Repair Procedures
Kubota Engines
Removal and Replacement
Kubota Engines
Removal
Replacement

Section L - Vibration
Technical Data
Vibration System
Vibration System
Basic Operation
Vibration Frequency
Vibration Amplitude
Fault Finding
Vibration System
Diagnostics
Measurement of Vibration System Performance
Hydraulic Fault Finding Tables
Vibration System Hydraulic Fault Diagnosis Tables
Drum
Removal and Replacement
Removal
Replacement
Exciter Bearing
Vibration Motor
Dismantling and Assembly
Dismantling
Assembly
Total Side Clearance Drum
Dismantling and Assembly
Plan View
Dismantling
Assembly
Hydraulic Drive Motor
Removal
Replacement
Vibrator Unit
Removal
Replacement

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