DEUTZ-FAHR AGROTRON 230-260 MK3 Tractor Service Repair Workshop Manual

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This complete service repair workshop manual PDF download for the AGROTRON 230-260 MK3 DEUTZ-FAHR TRACTORS has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes.

The purpose of this workshop manual is to provide instruction for repair technicians and a practical guide to improving the quality of repairs. This manual enables repair technicians to acquire a thorough knowledge of the machine, indicating the correct methods for fault diagnosis, for working in safety and for accurate dimensional checks and visual inspections. The instructions also indicate the products to use, the tightening torques and the adjustment data.


APPLICABLE MODELS :

AGROTRON 230 MK3
AGROTRON 260 MK3


TABLE OF CONTENTS :

Section 00 Contains the general safety rules, information on how to use and update the manual, the symbols used, the products required, the standard tightening torques and a conversion table for units of measurement.

Section 10 Contains technical descriptions and information regarding the mechanical and hydraulic operation of machine components, the designations of the various components, hydraulic diagrams and general technical data.

Section 20 Contains a guide to the use of the necessary software for machine and engine configuration and for diagnostic.

Section 30 Contains the methods, checks and adjustments regarding the external components; the operations dealt with in this section do not require removal of the various assemblies that form the tractor frame and cab.

Section 40 Contains information and diagrams regarding the machine's electrical and electronic systems.


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 307.1096.3.6
Total Pages : 604


This (OEM) manual pdf download has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.

This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

More Info : https://www.sitelux.com

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307.1096.3.6 AGROTRON 230-260 MK3
COVER
INTRODUCTION
SAFETY NOTES
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS
LIFTING INSTRUCTIONS
HOW THE MANUAL IS STRUCTURED
HOW TO CONSULT THE MANUAL
HOW TO USE AND UPDATE THE MANUAL
STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS
SPECIAL TOOLS
CONVERSION FACTORS
SECTION 10
1. TRANSMISSION
INTRODUCTION
1.1 FLUID COUPLING
1.2 TRANSMISSION
1.2.1 MAIN COMPONENTS
1.2.2 TRANSMISSION HYDRAULIC SYSTEM
1.2.3 GEARBOX
GEARBOX COMPONENTS
1.2.4 MAIN CLUTCH
1.2.5 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE
1.2.6 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC
1.2.7 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC
1.3 REAR AXLE
1.4 REAR PTO
2. BRAKING SYSTEM
2.1 BRAKE MASTER CYLINDER
2.2 BRAKE
2.3 TRAILER BRAKING SYSTEM
2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)
2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)
2.3.3 AIR TRAILER BRAKING (ITALY VERSION)
2.3.4 AIR TRAILER BRAKING (EXPORT VERSION)
COMPRESSOR
PRESSURE LIMITING VALVE
CAB SUSPENSION FEED VALVE
BRAKE APPLY SOLENOID VALVE
TRAILER BRAKING VALVE (2-WAY)
TRAILER BRAKING VALVE (1-WAY)
3. HYDRAULIC FRONT AXLE SUSPENSION
3.1 FRONT SUSPENSION CONTROL VALVE
4. FRONT AXLE
4.1 HUB CARRIER AND FINAL REDUCTION UNIT
4.2 DIFFERENTIAL
4.3 STEERING ANGLE SENSOR
5. HYDRAULIC SYSTEM
DESCRIPTION
HYDRAULIC SYSTEM
5.1 VARIABLE DISPLACEMENT PUMP
5.1.1 BOOST PUMP
5.1.2 HYDRAULIC PUMP
5.1.3 LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE
5.2 POWER STEERING
5.3 PRIORITY VALVE
5.4 AUXILIARY SERVICES CONTROL VALVE
5.4.1 MAIN COMPONENTS
5.4.2 SERVICES CONTROL SECTION
5.4.3 DESCRIPTIONS OF COMPONENTS
5.4.4 LIFT CONTROL VALVE SECTION
SECTION 20
OPERATOR’S MANUAL SERDIA (LEVEL III)
1. ENTRY AND COMMUNICATION
1.1 OVERVIEW
1.2 ORDERING
1.3 SWITCH ON NOTEBOOK AND INSTALL SOFTWARE
1.4 USER LEVEL, ACCESS AUTHORIZATION
1.5 MAKING A CONNECTION BETWEEN ECU (ENGINE) AND NOTEBOOK
1.6 PROGRAM START
1.7 OFFLINE MODE
1.8 WORKING WITH THE PROGRAM
1.9 PRINT (OUTPUT)
1.10 PROTOCOL (PROTOKOLL)
1.11 END COMMUNICATION
2. ECU SELECTION
2.1 GENERAL
2.2 RECOGNITION OF ECUS
2.3 IDENTIFICATION DATA
3 MEASURED VALUES
3.1 ACTUAL MEASURED VALUES (GENERAL)
3.2 RAM VALUES
3.3 DATA LOGGER (ONLY EMS)
3.4 INPUT/OUTPUT ASSIGNMENT
3.5 CAN-Status
3.6 EXAMPLE OF A DISPLAYED ERROR INFORMATION:
4. PARAMETERS
4.1 CONFIGURATION
4.2 OVERALL PROGRAMMING
4.3 CALIBRATION
5. ERROR MEMORY
5.1 GENERAL
6. FUNCTION TEST
6.1 GENERAL
7. EXTRAS
7.1 MAXIMUM VEHICLE SPEED
7.2 LOGISTIC DATA
7.3 LOAD SPECTRUM (ONLY EMS)
7.4 MAINTENANCE INTERVAL EXCEEDED (ONLY EMS)
7.5 OVERRIDE MEMORY (ONLY EMS)
8 WHAT SHOULD YOU DO IF ...?
8.1 SERDIA IN GENERAL
8.2 EMR
9. SERDIA UPGRADE FROM VERSION 2.5 TO VERSION 3.1
9.1 IMPROVEMENTS AND HELP WITH PROBLEMS IN COMMUNICATING WITH NOTEBOOKS/WIN 98
9.2 NEW ENTRY MASK WITH MEASURED VALUES AND COLOURED-CODED INDICATION OF CONNECTION STATUS
9.3 NEW SWITCH “JOBS“ FOR PERFORMING SELECTED SERVICING OPERATIONS, E.G. ADJUSTING CONTROLLER OR ADJUSTING OFFSET
9.4 IN- AND OUTPUT ASSIGNMENT IS NOW ADDITIONALLY CONFIGURABLE USING PLAIN TEXT (PREVIOUSLY ONLY CODE NUMBERS)
9.5 UPGRADES IN "PARAMETER SETTING/CONFIGURATION“
OPERATOR’S MANUAL EDS (Electronic Diagnosis System)
1. GENERAL INTRODUCTION
1.1 FUNCTIONAL SCOPE
1.2 HARDWARE REQUIREMENTS
1.3 STARTING AND TERMINATING OF THE EDS PROGRAM
2. TRANSMISSION DIAGNOSIS
2.1 THE MAIN MENU
2.2 ONLINE HELP
3. POWER-SHUTTLE DIAGNOSISPROGRAMM DEST 45
3.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 45
3.2 DEST 45 PROGRAM DESCRIPTION
3.3 ERROR CODES POWER-SHUTTLE /DEST 45
3.4 DISPLAY POWERSHUTTLE
3.5 ERROR CODE LIST WITH DESCRIPTION
3.6 OTHER INFORMATIONS
3.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100
3.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7100
3.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200
3.10 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300
3.11 ERROR ANALYSIS
4. PREPARATIONS FOR DIAGNOSIS OF THE INFOCENTER
4.1 PROGRAM DESCRIPTION
4.2 CONSTANT VALUES FOR INFOCENTER
ALL ROUND TESTER MANUAL - MK3 230-260 SERIES
ELECTRONIC COMPONENTS CONTROL AND SETTING SYSTEM
PRESENTATION SCREEN
MAIN MENU
1. MONITOR
2. PARAMETERS
3. CALIBRATIONS
4. ALARMS LIST
SECTION 30
METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING
TOP VIEW OF WIRING AND PIPES
DETAIL OF UPPER WIRING AND PIPES
TOP VIEW OF PIPES
DETAIL OF UPPER PIPES
PIPES ON LEFT-HAND SIDE
DETAIL OF FRONT LEFT-HAND SIDE
DETAIL OF PUMP END ON RIGHT-HAND SIDE
DETAIL OF REAR RIGHT-HAND SIDE
DETAIL OF THE AIR TRAILER BRAKING SYSTEM
ENGINE HOODS AND SIDE PANELS - ADJUSTMENTS
1. Front hood
2. Rear hood
3. Adjustment of the front hood catch
4. Adjustment of the rear hood position
BATTERY
REMOVAL
REFITTING
CAB ACCESS STEPS
REMOVAL
REFITTING
BATTERY SUPPORT
REMOVAL
REFITTING
STARTER MOTOR
REMOVAL
REFITTING
ALTERNATOR
REMOVAL
REFITTING
COMPRESSOR FAN - DRIVEBELTS
1. Air conditioning fan-compressor drivebelt
2. Alternator drivebelt
3. Fuel pump drivebelt
REFITTING AND TENSIONING
AIR COMPRESSOR (for air trailer braking)
REMOVAL
REFITTING
TRAILER BRAKING VALVES AND AIR RESERVOIR (version with air braking)
REMOVAL
REFITTING
TRAILER AIR BRAKES COUPLING VALVES
1. Removal
2. Renewal
AIR CONDITIONING SYSTEM
TECHNICAL SPECIFICATIONS
OPERATION
MAINTENANCE
ADJUSTING THE TENSION OF THE COMPRESSOR DRIVEBELT
DISCHARGING, FLUSHING AND RECHARGING THE AIR CONDITIONING SYSTEM
AIR CONDITIONING COMPRESSOR
REMOVAL
REFITTING
RECEIVER-DRIER
REMOVAL
REFITTING
CONDENSER FAN
REMOVAL
REFITTING
COMPLETE CONDENSER ASSEMBLY
REMOVAL
REFITTING
GEARBOX OIL AND FUEL COOLERS
REMOVAL
REFITTING
RADIATOR
REMOVAL
REFITTING
EXPANSION TANK
REMOVAL
REFITTING
INTERCOOLER
REMOVAL
REFITTING
COMPLETE RADIATOR-COOLERS ASSEMBLY
REMOVAL
REFITTING
FLEXIBLE COUPLING OF THE FRONT PTO (Models with front PTO only)
RENEWAL
REFITTING
TURBOCHARGER
REMOVAL
REFITTING
AIR INTAKE PIPE
REMOVAL
REFITTING
COMPLETE AIR CLEANER ASSEMBLY
REMOVAL
REFITTING
EXHAUST PIPE
REMOVAL
REFITTING
SILENCER
REMOVAL
REFITTING
4WD PROPELLER SHAFT
REMOVAL
REFITTING
BRAKE MASTER CYLINDERS
REMOVAL
REFITTING
BLEEDING THE BRAKING SYSTEM
ADJUSTMENT OF THE BRAKE LIGHT SWITCHES
POWER STEERING UNIT
1. Testing
2. Adjustment
3. Removal of the power steering unit
REFITTING
DISASSEMBLY
ASSEMBLY
FRONT WHEELS
REMOVAL
REFITTING
FRONT FENDERS
REMOVAL
REFITTING
REAR WHEELS
REMOVAL
REFITTING
FRONT LIFT VALVE BLOCK
REMOVAL
REFITTING
FRONT LIFT CYLINDERS
REMOVAL
REFITTING
FRONT LIFT ASSEMBLY
REMOVAL
REFITTING
FRONT PTO ASSEMBLY
REMOVAL
REFITTING
FRONT SUSPENSION CYLINDERS
REMOVAL
REFITTING
DISASSEMBLY AND ASSEMBLY
FRONT AXLE AND SWINGING SUPPORT
REMOVAL
REFITTING
FRONT CARRIER
REMOVAL
REFITTING
FRONT SUSPENSION SOLENOID VALVES
REMOVAL
REFITTING
FRONT SUSPENSION POSITION SENSOR
1. Removal
2. Positioning
3. Calibration
ACCELERATOR POTENTIOMETER
1. Renewal
2. Potentiometer calibration
FUEL TANKS
REMOVAL
REFITTING
TESTING THE AUXILIARY SERVICES PUMPS
PISTON PUMP
REMOVAL
REFITTING
PRIORITY VALVE
REMOVAL
REFITTING
AUXILIARY SERVICES CONTROL VALVES
REMOVAL
REFITTING
LIFT CYLINDERS
REMOVAL
REFITTING
DISASSEMBLY AND ASSEMBLY
LIFT POSITION SENSOR
TESTING
REMOVAL AND ADJUSTMENT
LIFT DRAFT SENSOR
REMOVAL
REFITTING
DRIVER'S SEAT
REMOVAL
REFITTING
CONTROLS IN THE MULTIFUNCTION ARMREST CONSOLE
REMOVAL
REFITTING
STEERING WHEEL, STEERING COLUMN SWITCH UNIT AND INSTRUMENT PANEL
REMOVAL
REFITTING
STEERING COLUMN SWITCH UNIT AND THE SHUTTLE CONTROL LEVER
RENEWAL
ASSEMBLY
CENTRE CONSOLE AND SHROUD
REMOVAL
REFITTING
RIGHT-HAND CONSOLE
OPENING AND REMOVAL
REFITTING
LEFT-HAND CONSOLE
REMOVAL
REFITTING
TRANSMISSION LIFT AND FRONT SUSPENSION ELECTRONIC CONTROL UNITS
REMOVAL
REFITTING
FUSE AND RELAY BOARD
REMOVAL
REFITTING
ENGINE ECU
REMOVAL
REFITTING
CLUTCH PEDAL AND RELATED DEVICES
1. Removal of the potentiometer
1.1. Refitting the potentiometer.
2. Adjustment of the clutch pedal position and travel
3. Renewal of the proximity sensor
CONTROL PANELS AND LEVERS OF THE AUXILIARY SERVICE VALVES
REMOVAL
REFITTING
AUXILIARY SERVICE VALVE CONTROL CABLES
RENEWAL
REFITTING
ADJUSTMENT OF THE PARKING BRAKE SWITCH
ADJUSTMENT OF THE PARKING BRAKES
CLIMATE CONTROL PANEL
REMOVAL
REFITTING
HEATER VALVE
1. Removal
2. Refitting and adjustment of the control cable.
3. Final checks
HEATER MATRIX
REMOVAL
REFITTING
AIR CONDITIONING EVAPORATOR
REMOVAL
REFITTING
RIGHT-HAND AIR CONDITIONING FAN
REMOVAL
REFITTING
LEFT-HAND AIR CONDITIONING FAN
REMOVAL
REFITTING
CAB DOOR CABLE
RENEWAL
TRAILER BRAKING AIR PRESSURE GAUGE
REMOVAL
REFITTING
TRANSMISSION STATUS DISPLAY
REMOVAL
REFITTING
CAB
REMOVAL
REFITTING
CAB AIR SPRINGS AND HYDRAULIC DAMPERS
RENEWAL
REFITTING
ENGINE
REMOVAL
REFITTING
FLUID COUPLING AND THE FLYWHEEL
REMOVAL
REFITTING
LOWER LINKS OF THE HYDRAULIC LINKAGE
REMOVAL
REFITTING
TOWING HITCH
REMOVAL
REFITTING
QUICK-ACTION HYDRAULIC COUPLERS FOR IMPLEMENTS AND LS
REMOVAL
REFITTING
FRONT BEARING OF THE 4WD PROPELLER SHAFT
RENEWAL
REFITTING
SECTION 40
THE STRUCTURE OF THE UNIT
HOW TO CONSULT THE UNIT
1. INTRODUCTION
1.1 LIST OF WIRING HARNESSES
1.2 DEFINITION OF COMPONENTS AND SYMBOLS
1.3 GENERAL RULES
1.4 DIAGNOSTIC INSTRUMENTS
1.5 WIRE COLOUR CODES
2. INDICES
2.1 COMPONENT DESCRIPTION INDEX
2.2 COMPONENT CODE INDEX
2.3 CONNECTOR INDEX
3. COMPONENTS
3.1 CONNECTOR LAYOUTS
3.2 COMPONENT TECHNICAL DATA
3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS
4. SYSTEMS
4.1 EARTHING POINTS
4.2 STARTING
4.3 PREHEATING
4.4 ELECTRICAL ENGINE CONTROL
4.5 LIGHTS - STEERING COLUMN SWITCH UNIT
4.6 CAB ACCESSORIES
4.7 WORKLIGHTS
4.8 WINDSCREEN WIPERS
4.9 INFOCENTER
4.10 POWER OUTLET SOCKETS
4.11 RADIO - CB
4.12 AIR CONDITIONING - HEATER FANS
4.13 BRAKING SYSTEM
4.14 TRAILER BRAKES
4.15 FRONT AXLE SUSPENSION
4.16 TRANSMISSION
4.17 ASM - 4WD - DIFFERENTIAL
4.18 ELECTRONIC LIFT
4.19 FRONT AND REAR PTO
5. LAYOUTS, ELECTRICAL WIRING DIAGRAMS, CONNECTOR POSITIONS
ENGINE WIRING (KHD) (1/2)
ENGINE WIRING (KHD) (2/2)
ENGINE WIRING (1/2)
ENGINE WIRING (2/2)
FRONT LIGHTS WIRING
FRONT PTO WIRING
TRANSMISSION WIRING (1/2)
TRANSMISSION WIRING (2/2)
TRAILER BRAKING WIRING (ITALY)
TRAILER BRAKING WIRING (EXPORT)
FRONT AXLE SUSPENSION WIRING (CAB LINE)
CAB POWER SUPPLY WIRING
FRONT AXLE SUSPENSION WIRING
FENDER WIRING
NUMBER PLATE LIGHT WIRING
FRONT CONSOLE WIRING (1/2)
FRONT CONSOLE WIRING (2/2)
SIDE CONSOLE WIRING (1/3)
SIDE CONSOLE WIRING (2/3)
SIDE CONSOLE WIRING (3/3)
AIR CONDITIONING SYSTEM WIRING
DISPLAY WIRING
ROOF WIRING (1/2)
ROOF WIRING (2/2)
ARMREST WIRING
CONTROL UNIT - FUSES - RELAYS (1/2)
CONTROL UNIT - FUSES - RELAYS (2/2)

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