ZF – POWERSHUTTLE TRACTOR TRANSMISSION T-7100 KT Repair Manual


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This complete service repair workshop manual PDF download for the ZF – POWERSHUTTLE TRACTOR TRANSMISSION T-7100 KT has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes.


APPLICABLE MODELS :

ZF – POWERSHUTTLE TRACTOR TRANSMISSION T-7100 KT


TABLE OF CONTENTS :

Preface
General and important information on industrial safety
Conversion table
Denomination of standard dimensions
Tightening torques for plugs
Chart of separating points - assemblies
Survey plan with measuring places, sensors, switches, connections etc. ...
List of tools
Illustrated Tables
1. Electro-hydraulic shift control unit
2. Rear axle
3. Disassembly - powershift transmission
4. Disassembly - main transmission
5. Reassembly - main transmission
6. Reassembly - powershift transmission


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Order No.: 5871 956 002
Total Pages : 193


This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

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ZF - POWERSHUTTLE TRACTOR TRANSMISSION T-7100 KT
Cover
Note
Contents
Preface
General and important information on industrial safety
Conversion table
Denomination of standard dimensions
Tightening torques for plugs
Chart of separating points - assemblies
Survey plan with measuring places, sensors, switches, connections etc. ...
List of tools
Illustrated Tables
1. Electro-hydraulic shift control unit
1.1 Disassembly
1.2 Reassembly
2. Rear axle
2.1 Disassembly
2.2 Reassembly
2.2.1 Determine gasket for rear axle/powershift transmission
2.2.2 Ground speed PTO-setting (just for version "with" ground speed PTO)
2.2.3 Check backlash of crownwheel set
3. Disassembly - powershift transmission
3.1 Clutch housing
3.2 Powershift part/splitter-box
3.2.1 Clutch A/B
3.2.2 Clutch D/C
3.2.3 Dismantle shift control unit (cpl.)
3.2.4 Proportional valve and speed sensor (main clutch)
3.2.5 Disassemble attachment of front wheel drive
3.2.6 Separate powershift transmission from main transmission
3.2.7 Dismantle output shaft (powershift transmission)
3.3 Main clutch
4. Disassembly - main transmission
4.1 Remote control
4.2 Electro-hydraulic shift control unit "Road/Field"
4.3 Creeper gear lid
4.4 Front wheel drive
4.5 Creeper gear
4.5.1 Version A - "with" creeper gear
4.5.2 Version B - "without" creeper gear
4.6 Countershaft/main shaft
4.6.1 Countershaft
4.6.2 Main shaft
4.7 Pinion shaft
4.8 Selector shaft
5. Reassembly - main transmission
5.1 Bevel drive (pinion shaft)
5.1.1 Determine shim thickness for contact pattern
5.1.2 Pinion shaft
5.1.2.1 Synchronizer "road/field"
5.1.2.2 Adjust rolling moment of pinion bearing
5.2 Main shaft/countershaft
5.2.1 Preassemble main shaft
5.2.1.1 Determine shim for "axial play" of main shaft
5.2.2 Preassemble countershaft
5.2.2.1 Setting of axial play (synchronizer) of countershaft
5.2.2.2 Check bearing clearance of countershaft
5.2.2.3 Check bearing clearance of main shaft
5.3 Position and adjust shift rails and shift forks
5.4 Electro-hyd. shift control unit "Road/Fieldd"
5.5 Creeper gear
5.5.1 Version "without" creeper gear
5.5.2 Version "with" creeper gear
5.6 Front wheel drive
5.7 Main clutch
5.7.1 Preassemble disc carrier
5.7.2 Adjust clearance of disc package
5.7.3 Main clutch
5.7.4 Check clearance of disc package
5.7.5 Adjsut axial play of main clutch
5.8 Output shaft
5.9 Adjust bearing clearance of output shaft
5.10 Creeper gear lid
5.11 Temperature sensor
5.12 Speed sensor/roas speed
5.13 Remote control
6. Reassembly - powershift transmission
6.1 Preassemble Clutch "D"
6.2 Preassemble Clutch "C"
6.3 Preassemble Clutch "A"
6.4 Preassemble Clutch "B"
6.5 Dual spur gear shaft
6.6 Adjust bearing clearance of clutch units A/B/C/D and dual spur gear shaft
6.6.1 Adjust bearing clearance clutch unit A/B
6.6.2 Adjust bearing clearance clutch unit D/C
6.6.3 Adjust bearing clearance of dual spur gear shaft
6.7 Bring powershift transmission/clutch housing - separating point B/B - together
6.8 Clutch housing
6.9 Complete transmission
6.9.1 Relief valve limiting lubrication pressure
6.9.2 Speed sensor
6.9.3 Mount proportional valve (main clutch)
6.9.4 Mount shift control unit (cpl.)

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