Yanmar KMH60A, KMH61A Marine Gear Repair Service Manual

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This Workshop Service Repair manual PDF download for the KMH60A, KMH61A Yanmar Marine Gear has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


APPLICABLE MODELS :

Yanmar KMH60A
Yanmar KMH61A


TABLE OF CONTENTS :

Introduction
Safety
General Service Information
Overhaul
Troubleshooting


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Code No. : 0B7752-G0001
Total Pages : 98


This Service / Repair / Workshop Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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0B7752-G0001
Table of Contents
Introduction
Revision History
Revision Control Table
Safety
Safety Precautions
Before You Service
Precautions for Safe Servicing
General Service Information
Marine Gear System
Specifications
Marine Gear Component Location
Case Plate Component Location
Hydraulic Diagram
Shifting Pressure
Function Test
Required Tests:
Standard Value of Performance
Overhaul
Before You Begin Servicing
Before You Operate
During Operation and Maintenance
Past Inspections for the Engine and the Marine Gear
Special Service Tools
Measuring instruments
Standard Tools
Torque Chart
Marine Gear Component identification
Marine Gear Sectional View
Case Plate Component Identification
Preparing for Overhaul
Disassembly of Marine Gear
Draining Transmission Oil
Removal of Oil Filter
Removal of Dipstick
Removal of Output Coupling
Removal of Hydraulic Oil Pump
Removal of Case Plate
Removal of Valves
Removal of Mounting Feet
Removal of Oil Seals
Removal of Baffle Plate and Oil Suction Cover
Removal of Seal Rings
Removal of Tapered Roller Bearings
Removal of Taper Roller Bearings’ Inner Races
Removal of Clutch pack
Removal of Clutch Discs
Cleaning Of Marine Gear
Inspection of Marine Gear
Cases
Bearings
Shafts and Gears
Friction Disc
Thrust Collars
Reassembly of Marine Gear
Reassembly of Input Shaft and Support Shaft
Reassembly of Friction Assembly
Reassembly of Pinion Gear Assemblies
Reassembly of Thrust Collars
Reassembly of Tapered Roller Bearings Onto
Input and Support Shafts
Reassembly of Seal Rings
Reassembly of Tapered Roller Bearing Onto Output Shaft
Adjustment of Gear Backlash
Reassembly of Taper Roller Bearing Outer
Races Into Case B
Reassembly of Oil Suction Cover (If Removed Earlier)
Reassembly of Oil Seals
Measuring Bearing Clearance / Adjusting Bearing Preload
Adjustment of Bearing Preload / Play
Reassembly of Gear Set Into Housing
Reassembly of Tapered Roller Bearings Outer
Races Into Case A
Final Assembly of Cases
Reassembly of Mounting Flange
Reassembly of Valves
Reassembly of Case Plate
Reinstall Oil Filter
Reinstall Hydraulic Oil Pump
Reassembly of Output Coupling
Filling Marine Gear With Oil
Recommended Oil (Type of Oil)
Checking Oil Level
Trial Run
Troubleshooting

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