Hyundai Model D6A Diesel Engine Service Repair Shop Manual

-
This complete service repair workshop manual PDF download for the D6A Model Hyundai Diesel Engine Engine has easy to read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes. All specifications and tolerances are listed. Functions of components and systems are also explained.


APPLICABLE MODELS :

Hyundai D6AU
Hyundai D6AZ
Hyundai D6AC


TABLE OF CONTENTS :

1. GENERAL
2. SERVICE STANDARDS
3. SPECIAL TOOLS
4. DETERMINING TIME TO OVERHAUL
5. ENGINE ADJUSTMENT AND BREAK-IN OPERATION
6. REMOVAL AND INSTALLATION OF AUXILIARIES
7. ENGINE PROPER
8. INLET AND EXHAUST
9. LUBRICATION
10. COOLING
11. FUEL
12. ELECTRICAL
13. OTHER EQUIPMENT


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Total Pages : 318


This Hyundai Diesel Engine Engine Model D6A service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

All pages are printable, so run off what you need & take it with you into the garage or workshop. Save money $$ by doing your own repairs! These manuals make it easy for any skill level with these very easy to follow, step-by-step instructions! Instant download means no shipping cost or waiting for a CD to arrive in the mail!, you will receive this manual today via instant download on completion of payment via our secure payment processor. We accept all major credit/debit cards/paypal.

-

1. GENERAL
GENERAL DESCRIPTION
Engine Section Views
Engine Number, Nameplate
SPECIFICATION
Principal Specifications
Specifications of Each Device
CONSTRUCTION AND OPERATION
Engine Proper
Inlet and Exhaust
Lubrication
Cooling
Fuel
Electrical
Other Equipment

2. SERVICE STANDARDS
ENGINE ADJUSTMENT STANDARDS
SERVICE STANDARDS
Engine Proper
Inlet and Exhaust
Lubrication
Cooling
Fuel
Electrical
TIGHTENING TORQUE TABLE
Tightening Torque of Major Bolts and Nuts
Tightening Torque of General Bolts and Nuts
SEALANT, OIL AND GREASE

3. SPECIAL TOOLS

4. DETERMINING TIME TO OVERHAUL
DETERMING TIME TO OVERHAUL
Measurement of Compressor Pressure
Engine Oil Consumption
Low Oil Pressure
TROUBLESHOOTING
Engine

5. ENGINE ADJUSTMENT AND BREAK-IN OPERATION
ENGINE ADJUSTMENT
Inspection and Adjustment of Valve Clearance
Bleeding Fuel System
Inspection and Adjustment of Fuel Injection Start Timing
Inspection and Adjustment of No-load Minimum and Maximum Speeds
Inspection and Adjustment of V-belt Tension
BREK-IN OPERATION
Starting of Engine
Inspection during Engine Operation
Break-in Operation
Inspection and Adjustment after Break-in Operation

6. REMOVAL AND INSTALLATION OF AUXILIARIES
PREPARATIONS
Preliminary Inspection of Engine
Cleaning of Engine
REMOVAL AND INSTALLATION
Electrical
Inlet and Exhaust
Fuel
Injection pump Drive
Cooling
Lubrication

7. ENGINE PROPER
REASSEMBLY
Crankcase and Main Moving Parts
Flywheel, Timing Gear and Camshaft
Cylinder Head and Valve Mechanism
INSPECTON AND CORRECTION
Valve Mechanism
Cylinder Head, Valve and Valve Seat Insert
Flywheel
Timing Gear
Camshaft
Crankcase and Cylinder Liner
Piston and Piston Ring
Connecting Rod
Crankshaft and Main Bearing
DISASSEMBLY
Cylinder Head and Valve Mechanism
Flywheel, Timing Gear and Camshaft
Crankcase and Main Moving Parts

8. INLET AND EXHAUST
INLET MANIFOLD
AIR CLEANER
Disassembly and Reassembly
Inspection and Cleaning
Inspection of Dust Indicator
EXHAUST MANIFOLD
TURBOCHARGER
Disassembly
Cleaning and Inspection
Reassembly

9. LUBRICATION
OIL PUMP
Disassembly and Inspection
Reassembly
OIL FILTER
OIL COOLER
Cleaning
Air Pressure Test
REGULATOR VALVE
CHECK VALVE

10. COOLING
WATER PUMP
Disassembly and Inspection
Reassembly
THERMOSTAT
Inspection of Themostat
FAN DRIVE AND TENSION PULLEY
Disassembly and Inspection
Reassembly

11. FUEL
INJECTION PUMP-GENERAL
AD Type Injection Pump
P Type Injection Pump
RSV Type Governor
RFD Type Governor
Feed Pump
SA Type Automatic Timer
SP Type Automatic Timer
Test and Adjustment
INJECTION NOZZLE
Spring Nozzle
FUEL FILTER
WATER SEPARATOR

12. ELECTRICAL
STARTER
STARTER RELAY
ALTERNATOR
Alternator Handing Precautions
40A Alternator
AIR HEATER

13. OTHER EQUIPMENT
INJECTION PUMP DRIVE
Disassembly
Inspection and Correction
Reassembly
AUTOMATIC STOP SYSTEM
Inspection


-



D6A SHOP MANUAL
FOREWORD
COMPILATION OF THIS MANUAL
GENERAL
GENERAL DESCRIPTION
Engine Section Views
Engine Number, Nameplate
SPECIFICATION
Principal Specifications
Specifications of Each Device
CONSTRUCTION AND OPERATION
Engine Proper
Inlet and Exhaust
Lubrication
Cooling
Fuel
Electrical
Other Equipment
SERVICE STANDARDS
ENGINE ADJUSTMENT STANDARDS
SERVICE STANDARDS
Engine Proper
Inlet and Exhaust
Lubrication
Cooling
Fuel
Electrical
TIGHTENING TORQUE TABLE
Tightening Torque of Major Bolts and Nuts
Tightening Torque of General Bolts and Nuts
SEALANT, OIL AND GREASE
SPECIAL TOOLS
DETERMINING TIME TO OVERHAUL
DETERMING TIME TO OVERHAUL
Measurement of Compressor Pressure
Engine Oil Consumption
Low Oil Pressure
TROUBLESHOOTING
Engine
ENGINE ADJUSTMENT AND BREAK-IN OPERATION
ENGINE ADJUSTMENT
Inspection and Adjustment of Valve Clearance
Bleeding Fuel System
Inspection and Adjustment of Fuel Injection Start Timing
Inspection and Adjustment of No-load Minimum and Maximum Speeds
Inspection and Adjustment of V-belt Tension
BREK-IN OPERATION
Starting of Engine
Inspection during Engine Operation
Break-in Operation
Inspection and Adjustment after Break-in Operation
REMOVAL AND INSTALLATION OF AUXILIARIES
PREPARATIONS
Preliminary Inspection of Engine
Cleaning of Engine
REMOVAL AND INSTALLATION
Electrical
Inlet and Exhaust
Fuel
Injection pump Drive
Cooling
Lubrication
ENGINE PROPER
REASSEMBLY
Crankcase and Main Moving Parts
Flywheel, Timing Gear and Camshaft
Cylinder Head and Valve Mechanism
INSPECTON AND CORRECTION
Valve Mechanism
Cylinder Head, Valve and Valve Seat Insert
Flywheel
Timing Gear
Camshaft
Crankcase and Cylinder Liner
Piston and Piston Ring
Connecting Rod
Crankshaft and Main Bearing
DISASSEMBLY
Cylinder Head and Valve Mechanism
Flywheel, Timing Gear and Camshaft
Crankcase and Main Moving Parts
INLET AND EXHAUST
INLET MANIFOLD
AIR CLEANER
Disassembly and Reassembly
Inspection and Cleaning
Inspection of Dust Indicator
EXHAUST MANIFOLD
TURBOCHARGER
Disassembly
Cleaning and Inspection
Reassembly
LUBRICATION
OIL PUMP
Disassembly and Inspection
Reassembly
OIL FILTER
OIL COOLER
Cleaning
Air Pressure Test
REGULATOR VALVE
CHECK VALVE
COOLING
WATER PUMP
Disassembly and Inspection
Reassembly
THERMOSTAT
Inspection of Themostat
FAN DRIVE AND TENSION PULLEY
Disassembly and Inspection
Reassembly
FUEL
INJECTION PUMP-GENERAL
AD Type Injection Pump
P Type Injection Pump
RSV Type Governor
RFD Type Governor
Feed Pump
SA Type Automatic Timer
SP Type Automatic Timer
Test and Adjustment
INJECTION NOZZLE
Spring Nozzle
FUEL FILTER
WATER SEPARATOR
ELECTRICAL
STARTER
STARTER RELAY
ALTERNATOR
Alternator Handing Precautions
40A Alternator
AIR HEATER
OTHER EQUIPMENT
INJECTION PUMP DRIVE
Disassembly
Inspection and Correction
Reassembly
AUTOMATIC STOP SYSTEM
Inspection

-