DEUTZ-FAHR AGROTRON K 90-100-110-120 Tractor Service Repair Workshop Manual

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This complete service repair workshop manual PDF download for the AGROTRON K 90-100-110-120 DEUTZ-FAHR TRACTORS has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes.

The purpose of this workshop manual is to provide instruction for repair technicians and a practical guide to improving the quality of repairs. This manual enables repair technicians to acquire a thorough knowledge of the machine, indicating the correct methods for fault diagnosis, for working in safety and for accurate dimensional checks and visual inspections. The instructions also indicate the products to use, the tightening torques and the adjustment data.


APPLICABLE MODELS :

DEUTZ-FAHR AGROTRON K 90
DEUTZ-FAHR AGROTRON K 100
DEUTZ-FAHR AGROTRON K 110
DEUTZ-FAHR AGROTRON K 120


TABLE OF CONTENTS :

SECTION 00 Contains the general safety rules, information on how to use and update the manual, the symbols used, the products required, the standard tightening torques and a conversion table for units of measurement.

SECTION 10 Contains technical descriptions and information regarding the mechanical and hydraulic operation of machine components, the designations of the various components, hydraulic diagrams and general technical data.

SECTION 20 Contains the user guides for the software needed to configure the machine and the engine and to read any fault diagnosis.

SECTION 30 Contains the methods, checks and adjustments regarding the external components; the operations dealt with in this section do not require removal of the various assemblies that form the tractor frame and cab.

SECTION 40 Contains information and diagrams regarding the machine's electrical and electronic systems.


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : ...
Total Pages : 700


This (OEM) manual pdf download has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.

This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

More Info : https://www.sitelux.com

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COVER
INTRODUCTION
SAFETY NOTES
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTINGOPERATIONS
LIFTING INSTRUCTIONS
HOW THE MANUAL IS STRUCTURED
HOW TO CONSULT THE MANUAL
HOW TO USE AND UPDATE THE MANUAL
STANDARD TIGHTENING TORQUES
1. NUTS AND BOLTS
2. FITTINGS
3. PLUGS
4. FITTINGS WITH SEAL AT 37˚
5. FITTINGS FOR PIPES WITH EYE ATTACHMENT
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS
CONVERSION FACTORS
SECTION 10
1. TRANSMISSION
INTRODUCTION
1.1 POWER SHUTTLE TRANSMISSION
1.1.1 MAIN COMPONENTS
1.1.2 TRANSMISSION HYDRAULIC SYSTEM
1.1.3 GEARBOX
1.1.4 MAIN CLUTCH
1.1.5 HYDRAULIC GEARBOX AND SHUTTLE CONTROL VALVE
1.1.6 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC
1.1.7 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC
1.2 REAR AXLE
1.3 REAR PTO
2. BRAKING SYSTEM
DESCRIPTION
2.1 BRAKE PUMP
2.2 BRAKE
2.3 TRAILER BRAKING SYSTEM
2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)
2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)
2.3.3 AIR TRAILER BRAKING (ITALY VERSION)
2.3.4 AIR TRAILER BRAKING (EXPORT VERSION)
3. HYDRAULIC FRONT AXLE SUSPENSION
DESCRIPTION
3.1 FRONT SUSPENSION CONTROL VALVE
4. FRONT AXLE
5. HYDRAULIC SYSTEM
DESCRIPTION
5.1 HYDRAULIC DIAGRAM (standard version)
5.2 HYDRAULIC DIAGRAM (full version)
5.3 GEAR PUMP FOR TRANSMISSION ZF 7100
5.4 GEAR PUMP FOR SERVICES AND STEERING
5.5 POWER STEERING
5.6 AUXILIARY SERVICES CONTROL VALVE
5.7 FRONT LIFT MECHANISM SOLENOID VALVE
5.8 LIFT CONTROL ELEMENT
5.9 PRIORITY VALVE FOR FRONT AXLE SUSPENSION
SECTION 20
1. DIAGNOSIS TOOLS
1.1 ALL ROUND TESTER
1.1.1 DESCRIPTION OF THE KIT
1.1.2 NOTES ON CORRECT USE
1.1.3 DESCRIPTION OF THE TESTER
1.1.4 GENERAL NOTES ON CONNECTING AND POWERING UP THE TESTER
1.1.5 SELECTION OF THE DISPLAY LANGUAGE
1.1.6 SETTING THE SERIAL PORTS
1.2 "SERDIA 2000 LEVEL III" SOFTWARE
1.2.1 DESCRIPTION OF THE KIT
1.3 EDS EST45 SOFTWARE
1.3.1 DESCRIPTION OF THE KIT
2. CONNECTING THE TESTER TO THE ELECTRONIC CONTROL UNITS
2.1 CONNECTING THE ART TO THE HLHP CONTROL UNITS
2.2 CONNECTING THE PORTABLE COMPUTER WITH "SERDIA 2000" SOFTWARE TO THE ENGINE ECU
3. INTRODUCTION TO THE ELECTRONIC SYSTEM OF THE TRACTOR
3.1 ELECTRONIC SYSTEM
3.2 CANBUS SYSTEM
3.3 TRANSMISSION CONTROL UNIT
3.4 INFOCENTER
4. COMMISSIONING THE TRACTOR
4.1 INTRODUCTION
4.2 RENEWAL OF THE ENGINE CONTROL UNIT
4.2.1 READING AND SAVING DATA
4.2.2 PROGRAMMING THE CONTROL UNIT
4.2.3 PROCEDURE FOR SETTING THE ENGINE OPERATING HOURS
4.2.4 CALIBRATION OF THE ACCELERATOR PEDAL (USING THE SERDIA PROGRAM)
4.2.5 CALIBRATION OF THE ACCELERATOR PEDAL (USING THE ART)
4.2.6 CALIBRATION OF THE HAND THROTTLE (USING THE SERDIA PROGRAMME)
4.2.7 CALIBRATION OF THE HAND THROTTLE (USING THE ART)
4.3 RENEWAL OF THE TRANSMISSION CONTROL UNIT
4.3.1 CONFIGURATION OF THE MODEL
4.3.2 CONFIGURATION OF THE BASIC WHEEL
4.3.3 CONFIGURATION OF THE WHEEL CIRCUMFERENCE (USING THE ART)
4.3.4 CALIBRATION OF THE WHEEL CIRCUMFERENCE (WITHOUT USING THE ART)
4.3.5 CONFIGURATION OF THE MAXIMUM TRAVEL SPEED (FOR GERMAN MARKET ONLY)
4.3.6 CALIBRATION OF THE CLUTCH PEDAL
4.3.7 CALIBRATION OF THE MAIN CLUTCH
4.3.8 CALIBRATION OF THE FIELD/ROAD SENSOR
4.3.9 CANCELLATION OF ALL ALARMS
4.4 RENEWAL OF THE HLHP CONTROL UNIT
4.4.1 INITIALIZATION OF THE HLHP CONTROL UNIT
4.4.2 CONFIGURING THE SYSTEM FOR THE PRESENCE OF THE FRONT PTO (ONLY IF INSTALLED)
4.4.3 ENABLING THE ASM SYSTEM (ONLY IF INSTALLED)
4.4.4 CALIBRATION OF THE STEERING ANGLE SENSOR (WITH ASM ONLY)
4.4.5 CONFIGURING THE SYSTEM FOR THE PRESENCE OF RADAR (ONLY IF INSTALLED)
4.4.6 CALIBRATION OF THE HIGH AND LOW POSITIONS OF THE LIFT
4.4.7 CONFIGURING THE SYSTEM FOR THE PRESENCE OF FRONT AXLE SUSPENSION (ONLY IF INSTALLED)
4.4.8 SETTING THE INFOCENTER DISPLAY LANGUAGE
4.4.9 CANCELLING ALL THE ALARMS
5. ALARMS
INTRODUCTION
5.1 ALARMS DISPLAYED ON THE INFOCENTER
5.2 HLHP CONTROL UNIT ALARMS
5.3 ENGINE CONTROL UNIT ALARMS
5.4 TRANSMISSION CONTROL UNIT ALARMS
5.4.1 DEFINITION OF TRANSMISSION OPERATING MODES
5.4.2 ABNORMALITIES NOT DETECTED BY THE TRANSMISSION CONTROL UNIT
5.5 CANBUS ALARMS
6. ENGINE CONTROL UNIT TEST PROGRAM
6. 1 ACCESS AND COMMUNICATION
6. 1.1 MINIMUM EQUIPMENT REQUIREMENTS
6. 1.2 ORDERING INFORMATION
6. 1.3 CONNECTING THE NOTEBOOK AND INSTALLING THE SOFTWARE
6. 1.4 PROGRAM COMMANDS
6. 1.5 TERMINATE COMMUNICATION
6. 2 ECU SELECTION
6. 2.1 SELECTION OF TWO ECUs
6. 2.2 PRINT (EXPORT)
6. 2.3 PROTOCOL
6. 2.4 IDENTIFICATION AND MEASUREMENT DATA
6. 3 MEASUREMENT VALUES
6. 3.1 CURRENT VALUES (IN GENERAL)
6. 3.2 RAM VALUES
6. 3.3 INPUT/OUTPUT CONFIGURATION
6. 3.4 CAN Status
6. 4 PARAMETERS
6. 4.1 CONFIGURATION (GENERAL)
6. 4.2 COMPLETE PROGRAMMING
6. 4.3 CALIBRATION
6. 5 ERROR MEMORY
6. 5.1 GENERAL INFORMATION
6. 6 EXTRA
6. 6.1 MAXIMUM SPEED
6. 6.2 LOGISTICAL DATA
6. 6.3 GENERAL LOADS
6. 7 ACTIVITY
6. 7.1 EMR2
6. 8 POSSIBLE PROBLEMS
6. 8.1 SERDIA IN GENERAL
6. 8.2 EMR2
Definition of the parameters
Configuration:
SECTION 30
ENGINE HOOD
Removal
Refitting
WHEELS
FRONT WHEELS
Removal
Refitting
REAR WHEELS
Removal
Refitting
FRONT FENDERS
Removal
Refitting
CAB ACCESS STEPS
Removal
Refitting
FUEL TANK
Removal
Refitting
COOLERS-RADIATOR ASSEMBLY
COMPLETE ASSEMBLY
Removal
Refitting
FUEL COOLER
Removal
Refitting
TRANSMISSION OIL COOLER
Removal
Refitting
ENGINE COOLING SYSTEM RADIATOR
Removal
Refitting
AIR FILTER ASSEMBLY
Removal
Refitting
INTERCOOLER
Removal
Refitting
AIR CONDITIONING SYSTEM
TECHNICAL DATA
Operation
Discharging, flushing and recharging
1. Discharging the system
2. Flushing and recharging the system
RECEIVER - DRIER
Removal
Refitting
CONDENSER ASSEMBLY
Removal
Refitting
COMPRESSOR
Removal
Refitting
HEATER ASSEMBLY
COMPLETE ASSEMBLY
Removal
Refitting
UPPER HALF DUCT
Assembly
FANS
Disassembly
Assembly
HEATER MATRIX
Disassembly
Assembly
AIR CONDITIONING EVAPORATOR
Disassembly
Assembly
ENGINE COOLING FAN ASSEMBLY
ENGINE COOLING FAN
Removal
Refitting
FAN BELT
Removal
Refitting
Tensioning
ALTERNATOR ASSEMBLY
ALTERNATOR
Removal
Refitting
ALTERNATOR DRIVEBELT
Removal
Refitting
Tensioning
STARTER MOTOR
Removal
Refitting
COMPRESSED AIR CIRCUIT
AIR COMPRESSOR
Removal
Refitting
COMPRESSOR DRIVEBELT
Removal
Refitting
Tensioning
FRONT PTO
COMPLETE ASSEMBLY
Removal
Refitting
FLEXIBLE COUPLING
Renewal
Refitting
FRONT AXLE DRIVE SHAFT
Removal
Refitting
FRONT SUPPORT
COMPLETE ASSEMBLY (Version without front axle suspension)
Removal
Refitting
BRAKE MASTER CYLINDERS
Removal
Refitting
POWER STEERING
STEERING VALVE ASSEMBLY
Removal
Refitting
Disassembly
Assembly
RELIEF VALVE
Testing the operating pressure
Adjusting the operating pressure
HYDRAULIC PUMPS
TRANSMISSION PUMP
Removal
Refitting
STEERING AND SERVICES PUMP
Removal
Refitting
COMPLETE EXHAUST SYSTEM
SILENCER
Removal
Refitting
EXHAUST PIPE
Removal
Refitting
CAB
Removal
Refitting
ENGINE
Preparation for removal
Preparation before separating the engine from the transmission
Separation or removal
Refitting
TORSIONAL SPRING PLATE
Removal
Refitting
FLOOR MAT
Removal
Removal
DRIVER'S SEAT
Removal
Refitting
ACCELERATOR PEDAL POTENTIOMETER
Removal
Refitting
CONSOLE SHROUDS ON RIGHT SIDE
REMOTE VALVE LEVERS SHROUD
Removal
Refitting
RIGHT-HAND CONSOLE
Removal
Refitting
CONTROL CABLES
REMOTE VALVE CROSS-GATE CONTROL LEVER
Removal
Refitting
REMOTE CONTROL VALVE - 3rd SPOOL CONTROL
Removal
Refitting
REAR PTO SPEED SELECTOR LEVER
Removal
Refitting
GEARSHIFT CONTROL
Removal
Refitting
PARKING BRAKE
CONTROL CABLE
Removal
Refitting
PARKING BRAKE LEVER
Adjustment
SERVICE BRAKE
BRAKE
Adjustment
STEERING WHEEL
Removal
Refitting
SHUTTLE LEVER
Removal
Refitting
STEERING COLUMN SWITCH UNIT
Removal
Refitting
FRONT CONSOLE
Removal
Refitting
CLUTCH PEDAL AND ACCESSORIES
POSITION SENSOR
Removal
Refitting
PROXIMITY SENSOR (Clutch pedal depressed sensor)
Removal
Refitting
CAB DOOR CABLE
Renewal
LIFT DRAFT SENSOR
Removal
Refitting
LIFT POSITION SENSOR
Check
Removal
Renewal of the position sensor bush (only if necessary)
Refitting
Adjustment
LIFT DRAFT SENSOR
Removal
Refitting
SECTION 40
THE STRUCTURE OF THE UNIT
HOW TO CONSULT THE UNIT
1. INTRODUCTION
1.1 LIST OF WIRING HARNESSES
1.2 DEFINITION OF COMPONENTS AND SYMBOLS
1.3 GENERAL RULES
1.3.1 MODIFICATION OF THE TRACTOR'S ELECTRICAL/ELECTRONIC CIRCUITS
1.3.2 MAIN WIRING FAULTS
1.3.3 REMOVAL, REFITTING AND DRYING OF CONNECTORS AND WIRINGI
1.4 DIAGNOSTIC INSTRUMENTS
1.5 WIRE COLOUR CODES
2. INDEX
2.1 INDEX BY PART DESCRIPTION
2.2 COMPONENT CODE INDEX
2.3 CONNECTOR INDEX
3. COMPONENTS
3.1 COMPONENT TECHNICAL DATA
3.2 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS
3.2.1 ENGINE CONTROL UNIT (0421.3098)
3.2.2 TRANSMISSION CONTROL UNIT (2.8519.028.0)
3.2.3 HLHP CONTROL UNIT (CODE 2.8519.027.0/10)
3.2.4 INFOCENTER
4. SYSTEMS
4.1 EARTHING POINTS
4.2 STARTING THE ENGINE
4.3 PRE-HEATING
4.4 ELECTRONIC ENGINE CONTROL
4.5 LIGHTS - STEERING COLUMN SWITCH UNIT (VERSION WITHOUT FRONT LIFT)
4.6 LIGHTS - STEERING COLUMN SWITCH UNIT (VERSION WITH FRONT LIFT)
4.7 DIAGNOSTICS ACCESSORIES
4.8 WORKLIGHTS (VERSION WITHOUT DEMISTING MIRRORS)
4.9 WORKLIGHTS (VERSION WITH DEMISTING MIRRORS)
4.10 WINDSCREEN WIPERS
4.11 INSTRUMENT PANEL
4.12 RADIO
4.13 MANUAL AIR CONDITIONER
4.14 BRAKES
4.15 FRONT AXLE SUSPENSION
4.16 TRANSMISSION
4.17 ASM - FOUR-WHEEL DRIVE - DIFFERENTIAL
4.18 ELECTRONIC LIFT
4.19 FRONT AND REAR PTO
4.20 CONTROL VALVES
4.21 CAN BUS
5. WIRING
ENGINE WIRING (4 CYLINDERS) (1/2)
ENGINE WIRING (4 CYLINDERS) (2/2)
ENGINE WIRING (6 CYLINDERS) (1/2)
ENGINE WIRING (6 CYLINDERS) (2/2)
ENGINE BONNET WIRING
FRONT WORKLIGHTS WIRING
RIGHT-HAND TRANSMISSION WIRING (1/2)
RIGHT-HAND TRANSMISSION WIRING (2/2)
LEFT-HAND TRANSMISSION WIRING (1/2)
LEFT-HAND TRANSMISSION WIRING (2/2)
TRAILER BRAKE WIRING (ITALY)
TRAILER BRAKE WIRING (GERMANY)
FRONT AXLE SUSPENSION WIRING
BATTERY POSITIVE WIRING - BATTERY NEGATIVE WIRING
SUPPLY WIRING (1/2)
SUPPLY WIRING (2/2)
INSTRUMENT PANEL WIRING (1/2)
INSTRUMENT PANEL WIRING (2/2)
MUDGUARD WIRING
WIRING FOR LIGHTS ON ARMS
WIRING FOR SUPPLEMENTARY LIGHTS ON ARMS
UPPER LIGHTS WIRING (VERSION WITH LIFT)
WIRING FOR WORKLIGHTS ON ARMS (VERSION WITHOUT LIFT)
LIGHTS SELECTOR SWITCH WIRING
CENTRAL WIRING (1/2)
CENTRAL WIRING (2/2)
ENGINE WIRING
ROOF LINE WIRING (1/2)
ROOF LINE WIRING (2/2)
WIRING FOR WORKLIGHTS, DEFROST MIRROR ON CAB (HL VERSION)
WIRING FOR WORKLIGHTS ON CAB (STANDARD VERSION)
WINDSCREEN WIPER WIRING
ROTATING BEACON WIRING
CONTROL VALVE WIRING
CONTROL VALVE SOLENOID VALVE WIRING
CONTROL VALVE WIRING

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