Kubota ZD1211,ZD1211R, ZD1211L,ZD1211RL Zero Turn Mower Service Repair Workshop Manual


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This complete service repair workshop manual PDF download for the ZD1211,ZD1211R, ZD1211L,ZD1211RL Kubota Zero Turn Mower has easy to read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes. All specifications and tolerances are listed. Functions of components and systems are also explained.


APPLICABLE MODELS :

Kubota ZD1211
Kubota ZD1211R
Kubota ZD1211L
Kubota ZD1211RL


TABLE OF CONTENTS :

I INFORMATION
G GENERAL
1 ENGINE
2 TRANSAXLE
3 FRONT AXLE
4 HYDRAULIC SYSTEM
5 ELECTRICAL SYSTEM
6 MOWER


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Code No. : 9Y111-13443
Total Pages : 286


This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

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ZD1211,ZD1211R,ZD1211L,ZD1211RL
TO THE READER
I INFORMATION
INFORMATION
1. SAFETY FIRST
2. SAFETY DECALS
3. SPECIFICATIONS
4. DIMENSIONS
G GENERAL
GENERAL
1. IDENTIFICATION
2. GENERAL PRECAUTIONS
3. CYLINDER NYMBER
4. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING
[1] WIRING
[2] BATTERY
[3] FUSE
[4] CONNECTOR
[5] HANDLING OF CIRCUIT TESTER
[6] COLOR OF WIRING
5. LUBRICANTS, FUEL AND COOLANT
6. TIGHTENING TORQUES
[1] GENERAL USE SCREWS, BOLTS AND NUTS
[2] STUD BOLTS
[3] METRIC SCREWS, BOLTS AND NUTS
[4] AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF THREADS
[5] PLUGS
7. MAINTENANCE CHECK LIST
8. CHECK AND MAINTENANCE
[1] DAILY CHECK
[2] CHECK POINTS OF INITIAL 50 HOURS
[3] CHECK POINT OF INITIAL 100 HOURS
[4] CHECK POINT OF INITIAL 400 HOURS
[5] CHECK POINTS OF EVERY 50 HOURS
[6] CHECK POINTS OF EVERY 100 HOURS
[7] CHECK POINTS OF EVERY 150 HOURS
[8] CHECK POINTS OF EVERY 200 HOURS
[9] CHECK POINT OF EVERY 400 HOURS
[10] CHECK POINTS OF EVERY 1000 HOURS OR EVERY 1 YEAR
[11] CHECK POINTS OF EVERY 1500 HOURS
[12] CHECK POINTS OF EVERY 2000 HOURS OR EVERY 2 YEARS
[13] CHECK POINTS OF EVERY 3000 HOURS
[14] CHECK POINTS OF EVERY 1 YEAR
[15] CHECK POINT OF EVERY 4 YEARS
[16] OTHERS
9. SPECIAL TOOLS
[1] SPECIAL TOOLS FOR ENGINE
[2] SPECIAL TOOLS FOR MACHINE
10. IMPLEMENT LIMITATIONS
1 ENGINE
MECHANISM
1. ENGINE BODY
[1] CLOSED BREATHER
[2] GOVERNOR
2. LUBRICATING SYSTEM
3. COOLING SYSTEM
4. FUEL SYSTEM
SERVICING
1. TROUBLESHOOTING
2. SERVICING SPECIFICATIONS
3. TIGHTENING TORQUES
4. CHECKING, DISASSEMBLING AND SERVICING
[1] CHECKING AND ADJUSTING
(1) Engine Body
(2) Lubricating System
(3) Cooling System
(4) Fuel System
[2] SEPARATING ENGINE
[3] DISASSEMBLING AND ASSEMBLING
(1) D1105-E4
[4] SERVICING
(1) Cylinder Head and Valves
(2) Timing Gears, Camshaft and Governor Gear
(3) Piston and Connecting Rod
(4) Crankshaft
(5) Cylinder
(6) Oil Pump
2 TRANSAXLE
MECHANISM
1. STRUCTURE
2. TRAVELLING SYSTEM
[1] HYDROSTATIC TRANSMISSION
(1) Structure
(2) Check Valve and High Pressure Relief Valve
(3) Oil Flow
(4) Power Trains Operation
(5) Control Linkage
(6) Final Reduction Gear Section
(7) PTO System
(8) Parking Brake
SERVICING
1. TROUBLESHOOTING
2. SERVICING SPECIFICATIONS
3. TIGHTENING TORQUES
4. CHECKING AND ADJUSTING
5. DISASSEMBLING AND ASSEMBLING
[1] SEPARATING TRANSAXLE ASSEMBLY
[2] DISASSEMBLING TRANSAXLE CENTER CASE
[3] DISASSEMBLING PTO CLUTCH SHAFT ASSEMBLY
[4] DISASSEMBLING HYDROSTATIC TRANSMISSION AND REAR AXLE GEAR CASE ASSEMBLY
[5] DISASSEMBLING REAR AXLE GEAR CASE
[6] DISASSEMBLING SPEED LEVER ASSEMBLY
6. SERVICING
[1] HYDROSTATIC TRANSMISSION
[2] TRANSMISSION CASE
[3] PTO CLUTCH
[4] BRAKE
3 FRONT AXLE
MECHANISM
1. STRUCTURE
SERVICING
1. TROUBLESHOOTING
2. SERVICING SPECIFICATIONS
3. TIGHTENING TORQUES
4. CHECKING, DISASSEMBLING AND SERVICING
[1] CHECKING AND ADJUSTING
[2] DISASSEMBLING AND ASSEMBLING
(1) Separating Front Wheel and Wheel Bracket
(2) Separating Front Axle Assembly
4 HYDRAULIC SYSTEM
MECHANISM
1. HYDRAULIC CIRCUIT
2. HYDRAULIC PUMP
3. HYDRAULIC CONTROL VALVE
4. LIFT CYLINDER
SERVICING
1. TROUBLESHOOTING
2. SERVICING SPECIFICATIONS
3. TIGHTENING TORQUES
4. CHECKING, DISASSEMBLING AND SERVICING
[1] HYDRAULIC CONTROL VALVE, PUMP AND CYLINDER
(1) Checking and Adjusting
(2) Disassembling and Assembling the Hydraulic Control Valve
(3) Disassembling and Assembling the Hydraulic Pump
5 ELECTRICAL SYSTEM
MECHANISM
1. ELECTRICAL DIAGRAM
2. ELECTRICAL CONNECTOR CHART
3. READING THE ELECTRICAL CIRCUIT DIAGRAMS
[1] HOW TO READ WIRING DIAGRAM
[2] LAYOUT OF CONNECTOR DIAGRAMS
(1) Main Layout
[3] PRECAUTIONS ON HANDLING ELECTRICAL CONNECTORS
4. STARTING SYSTEM
[1] RELAY
[2] STARTER
[3] GLOW PLUG
[4] SAFETY SWITCH
[5] FUEL PUMP
[6] ENGINE STOP SOLENOID
5. CHARGING SYSTEM AND EASY CHECKERâ„¢
[1] AC DYNAMO
[2] REGULATOR
[3] EASY CHECKERâ„¢
6. GAUGES
[1] FUEL QUANTITY
[2] COOLANT TEMPERATURE
SERVICING
1. TROUBLESHOOTING
2. SERVICING SPECIFICATIONS
3. TIGHTENING TORQUES
4. CHECKING, DISASSEMBLING AND SERVICING
[1] CHECKING
(1) Battery
(2) Safety Switches
(3) Main Switch
(4) Starter
(5) Glow Plug
(6) Safety Switch
(7) Fuel Pump
(8) Engine Stop Solenoid
(9) Charging System
(10) Easy Checkerâ„¢
(11) Gauges
(12) Cooling System
[2] DISASSEMBLING AND ASSEMBLING
(1) Starter
(2) Dynamo
[3] SERVICING
(1) Starter
(2) Charging System
6 MOWER
MECHANISM
1. POWER TRANSMISSION
2. MOWER LINKAGE
SERVICING
1. TROUBLESHOOTING
2. SERVICING SPECIFICATIONS
3. TIGHTENING TORQUES
4. CHECKING, DISASSEMBLING AND ASSEMBLING
[1] CHECKING AND ADJUSTING
[2] DISASSEMBLING AND ASSEMBLING
(1) Lifting Linkage
(2) Mower Deck

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