DEUTZ-FAHR AGROTRON 215-265 Tractor Service Repair Workshop Manual

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This complete service repair workshop manual PDF download for the AGROTRON 215-265 DEUTZ-FAHR TRACTORS has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes.

The purpose of this workshop manual is to provide instruction for repair technicians and a practical guide to improving the quality of repairs. This manual enables repair technicians to acquire a thorough knowledge of the machine, indicating the correct methods for fault diagnosis, for working in safety and for accurate dimensional checks and visual inspections. The instructions also indicate the products to use, the tightening torques and the adjustment data.


APPLICABLE MODELS :

DEUTZ-FAHR AGROTRON 215
DEUTZ-FAHR AGROTRON 265


TABLE OF CONTENTS :

SECTION 00 Contains the general safety rules, information on how to use and update the manual, the symbols used, the products required, the standard tightening torques and a conversion table for units of measurement.

SECTION 10 Contains technical descriptions and information regarding the mechanical and hydraulic operation of machine components, the designations of the various components, hydraulic diagrams and general technical data.

SECTION 20 Contains the user guides for the software needed to configure the machine and the engine and to read any fault diagnosis.

SECTION 30 Contains the methods, checks and adjustments regarding the external components; the operations dealt with in this section do not require removal of the various assemblies that form the tractor frame and cab.

SECTION 40 Contains information and diagrams regarding the machine's electrical and electronic systems


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 307.1139.3.6
Total Pages : 841


This (OEM) manual pdf download has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.

This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

More Info : https://www.sitelux.com

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COVER
SAFETY NOTES
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS
LIFTING INSTRUCTIONS
WIRE ROPES - SLINGS
HOW THE MANUAL IS STRUCTURED
HOW TO CONSULT THE MANUAL
1. Removal and refitting of assembled units
3. List of special tools
4. Tightening torques
HOW TO USE AND UPDATE THE MANUAL
1. UPDATING THE MANUAL
2. INSERTING UPDATES
3. SYMBOLS USED IN THE MANUAL
TIGHTENING TORQUES
1. SCREWS AND NUTS
2. FITTINGS
3. PLUGS
4. FITTINGS WITH SEAL AT 37˚
5. FITTINGS FOR PIPES WITH EYE ATTACHMENT
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS
CONVERSION FACTORS
CONVERSION FROM BRITISH TO METRIC UNITS
CONVERSION FROM METRIC TO BRITISH UNITS
SECTION 10
1. TRANSMISSION
INTRODUCTION
1.1 TRANSMISSION ENGINE COUPLING
1.1.1 CUSH JOINT
1.1.2 FLUID COUPLING
1.2 GEARBOX ASSEMBLY
1.2.1 MAIN COMPONENTS (1-SPEED PTO VERSION)
1.2.2 MAIN COMPONENTS (2-SPEED PTO VERSION)
1.2.3 TRANSMISSION HYDRAULIC SYSTEM
1.2.4 GEARBOX
GEARBOX COMPONENTS
1.2.5 MAIN CLUTCH
1.2.6 HYDRAULIC GEARBOX AND SHUTTLE CONTROL VALVE
1.2.7 POWERSHIFT CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION
1.2.8 TRANSMISSION ELECTRONIC SYSTEM
1.3 REAR AXLE
1.4 REAR PTO
1.4.1 1-SPEED REAR PTO
1.4.2 2-SPEED REAR PTO
2. BRAKING SYSTEM
DESCRIPTION
2.1 MASTER CYLINDER
2.2 BRAKE
2.3 TRAILER BRAKING SYSTEM
2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)
2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)
2.3.3 AIR TRAILER BRAKING (ITALY VERSION)
2.3.4 AIR TRAILER BRAKING (EXPORT VERSION)
COMPRESSOR
PRESSURE CONTROL VALVE
CAB SUSPENSION FEED VALVE
BRAKE APPLY SOLENOID VALVE
TRAILER BRAKING VALVE (2-WAY)
TRAILER BRAKING VALVE (1-WAY)
3. HYDRAULIC FRONT AXLE SUSPENSION
DESCRIPTION
3.1 FRONT SUSPENSION CONTROL VALVE
4. FRONT AXLE
4.1 ZF AXLE
4.1.1 HUB CARRIER AND FINAL REDUCTION UNIT
4.1.2 DIFFERENTIAL UNIT
4.1.3 STEERING ANGLE SENSOR
4.2 CARRARO AXLE
5. HYDRAULIC SYSTEM
DESCRIPTION
HYDRAULIC SYSTEM
5.1 VARIABLE DISPLACEMENT PUMP
5.1.1 HYDRAULIC PUMP
5.1.2 LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE
5.2 GEAR PUMP
5.3 POWER STEERING
5.4 PRESSURE RELIEF VALVE
5.5 PRIORITY VALVE
5.6 AUXILIARY SERVICES CONTROL VALVE
5.6.1 CONTROL VALVE TYPES
5.6.2 LIFT CONTROL ELEMENT
SECTION 20
1. DIAGNOSIS TOOLS “ALL ROUND TESTER”
1.1 ALL ROUND TESTER
1.2 “SERDIA 3.5 LEVEL III” SOFTWARE
2. CONNECTING THE TESTER TO THE ELECTRONIC CONTROL UNITS
2.1 ART® CONNECTION TO THE HPSA AND ARMREST CONTROL UNITS
2.2 CONNECTING THE LAPTOP COMPUTER WITH “SERDIA 3.5” SOFTWARE TO THE ENGINE CONTROL UNIT
3. INTRODUCTION TO THE ELECTRONIC SYSTEM OF THE TRACTOR
3.1 ELECTRONIC SYSTEM
3.2 CANBUS SYSTEM
3.3 TRANSMISSION CONTROL UNIT
3.4 INFOCENTER
4. PUTTING THE TRACTOR INTO SERVICE
4.1 INTRODUCTION
4.2 RENEWAL OF THE ENGINE CONTROL UNIT
4.2.1 READING AND SAVING DATA
4.2.2 PROGRAMMING THE CONTROL UNIT
4.2.3 PROCEDURE FOR SETTING THE ENGINE OPERATING HOURS
4.2.4 CALIBRATION OF THE ACCELERATOR PEDAL (USING THE SERDIA PROGRAM)
4.2.5 CALIBRATION OF THE ACCELERATOR PEDAL (USING THE ART)
4.3 RENEWING THE TRANSMISSION CONTROL UNIT
4.3.1 TRANSMISSION TYPE CONFIGURATION
4.3.2 CALIBRATION OF THE CLUTCH PEDAL POSITION SENSOR
4.3.3 CALIBRATION OF THE MAIN CLUTCH PROPORTIONAL SOLENOID VALVE
4.3.4 TYRES TYPE CONFIGURATION
4.3.5 CONFIGURATION OF THE MAXIMUM TRAVEL SPEED (FOR GERMAN MARKET ONLY)
4.4 RENEWING THE HPSA CONTROL UNIT
4.5 RENEWAL OF THE ARMREST CONTROL UNIT
5. ALARMS
5.1 ALARMS DISPLAYED ON THE INSTRUMENT PANEL
5.2 HPSA CONTROL UNIT ALARMS
5.3 ENGINE CONTROL UNIT ALARMS
5.4 TRANSMISSION CONTROL UNIT ALARMS
5.5 ARMREST ALARMS
5.6 LIST OF ALARMS FOR THE BOSCH ELECTROHYDRAULIC CONTROL VALVE
5.7 CANBUS ALARMS
6. ENGINE CONTROL UNIT TESTER PROGRAM
6. 1 ACCESS AND COMMUNICATION
6. 1.1 MINIMUM RESOURCES
6. 1.2 ORDERING
6. 1.3 CONNECTION OF NOTEBOOK AND SOFTWARE INSTALLATION
6. 1.4 PROGRAM COMMANDS
6. 1.5 END COMMUNICATION
6. 2 CONTROL UNIT SELECTION
6. 2.1 SELECTION OF TWO CONTROL UNITS
6. 2.2 PRINT (EXPORT)
6. 2.3 PROTOCOL
6. 2.4 IDENTIFICATION AND MEASUREMENT DATA
6. 3 MEASUREMENT VALUES
6. 3.1 CURRENT VALUES (IN GENERAL)
6. 3.2 RAM VALUES
6. 3.3 INPUT/OUTPUT CONFIGURATION
6. 3.4 CAN STATUS
6. 4 PARAMETERS
6. 4.1 CONFIGURATION (GENERAL)
6. 4.2 COMPLETE PROGRAMMING
6. 4.3 CALIBRATION
6. 5 FAULTS MEMORY
6. 5.1 GENERAL INFORMATION
6. 6 EXTRA
6. 6.1 TOP SPEED
6. 6.2 LOGISTIC DATA
6. 6.3 LOADS COLLECTIVE
6. 7 ACTIVITY
6. 7.1 EMR2
6. 8 WHAT TO DO IF...?
6. 8.1 SERDIA IN GENERAL
6. 8.2 EMR2
Definition of parameters
Configuration:
SECTION 30
HOODS
SIDE PANELS
Removal
Installation
UPPER HOOD
Removal
Installation
FRONT HOOD
Removal
Installation
BATTERY
Removal
Installation
CAB ACCESS STEPS
Agrotron 265: <- 3219
Removal
Installation
Agrotron 215: - 1227 - Agrotron 265: - 3220
Removal
Installation
BATTERY SUPPORT
Removal
Installation
STARTER MOTOR
Removal
Installation
ALTERNATOR
Removal
Installation
BELTS
Removal
1. Air conditioning fan-compressor belt
2. Alternator drivebelt
3. Fuel pump drivebelt
Installation
1. Alternator drivebelt
2. Fuel pump drivebelt
AIR COMPRESSOR
Removal
Installation
POWER STEERING PUMP (Version with air system)
Removal
Installation
TRAILER BRAKING VALVES AND AIR ACCUMULATOR (Version with air braking)
Removal
1. Trailer braking valve (1-way) for EXPORT D version
2. Pressure control valve for the cab suspension
3. Trailer braking solenoid valve
4. 2-way trailer braking valve
5. Pressure control valve
6. Distribution valve
7. Tank assy
Installation
AIR BRAKING QUICK COUPLERS
Removal
Renewal
AIR CONDITIONING SYSTEM
Technical Data
Malfunction
Maintenance
Discharging, flushing and recharging
1. Draining
2. Flushing and recharging
AIR CONDITIONING COMPRESSOR
Removal
Installation
COMPRESSOR DRIVEBELT
Tensioning
FILTER - DRYER Agrotron 265: <- 3070
Removal
Installation
FILTER - DRYER Agrotron 215 - Agrotron 265: - 3071
Removal
Installation
CONDENSER COOLING FAN Agrotron 265: <- 3105
Removal
Installation
CONDENSER Agrotron 265: <- 3070
Removal
Installation
CONDENSER Agrotron 215 - Agrotron 265: - 3071
Removal
Installation
RADIATOR/COOLERS ASSEMBLY
COMPLETE ASSEMBLY Agrotron 265: <- 3070
Removal
Installation
COMPLETE ASSEMBLY Agrotron 215 - Agrotron 265: - 3071
Removal
Installation
FUEL COOLER
Removal
Installation
INTERCOOLER
Removal
Installation
GEARBOX OIL AND SERVICES COOLERS
Removal
Installation
ENGINE COOLING SYSTEM RADIATOR Agrotron 265: <- 3048
Removal
Installation
ENGINE COOLING SYSTEM RADIATOR Agrotron 215 - Agrotron 265: - 3049
Removal
Installation
COMPENSATION TANK
Agrotron 265: <- 3048
Removal
Installation
Agrotron 215 - Agrotron 265: - 3049
Removal
Installation
FRONT PTO FLEXIBLE COUPLING
Renewal
Installation
TURBOCHARGER
Removal
Installation
ENGINE AIR INTAKE DUCT
Removal
Installation
AIR CLEANER ASSEMBLY
Removal
Installation
EXHAUST PIPE
Removal
Installation
SILENCER
Removal
Installation
PROPELLER SHAFT
Agrotron 215: <- 1242 - Agrotron 265: <- 3243
Removal
Installation
Agrotron 215: - 1243 - Agrotron 265: - 3244
Removal
Installation
FRONT AXLE PTO
Removal
Installation
BRAKE CYLINDERS
Removal
Installation
BLEEDING THE BRAKING SYSTEM
Brake bleeding procedure
POWER STEERING
Control
Calibration
Removal
Installation
Disassembly
H For parts identification, see exploded view of the power steering unit
Assembly
WHEELS
FRONT WHEELS
Removal
Installation
REAR WHEELS
Removal
Installation
FRONT FENDERS
Agrotron 215: <- 1242 - Agrotron 265: <- 3243
Removal
Installation
FRONT FENDERS
Agrotron 215: - 1243 - Agrotron 265: - 3244
Removal
Installation
FRONT LIFT
LIFT VALVE BLOCK
Removal
Installation
CYLINDERS
Removal
Installation
COMPLETE ASSEMBLY (Version without front PTO)
Removal
Installation
COMPLETE ASSEMBLY (Version with front PTO)
Removal
Installation
FRONT PTO
Removal
Installation
FRONT AXLE SUSPENSION
CYLINDERS Agrotron 215: <- 1242 - Agrotron 265: <- 3243
Removal
CYLINDERS Agrotron 215: - 1243 - Agrotron 265: - 3244
Removal
Installation
CYLINDERS
Disassembly
Assembly
FRONT AXLE AND SWINGING SUPPORT Agrotron 215: <- 1242 - Agrotron 265: <- 3243
Removal
Installation
FRONT AXLE AND SWINGING SUPPORT Agrotron 215: - 1243 - Agrotron 265: - 3244
Removal
Installation
FRONT SUSPENSION SOLENOID VALVES
Removal
Installation
POSITION SENSOR
Removal
Positioning
Calibration
FRONT SUPPORT
Removal
Installation
FUEL TANKS
Removal
Installation
HYDRAULIC SERVICES OIL TANK
Agrotron 265: <- 3219
Removal
Installation
Agrotron 215 - Agrotron 265: - 3220
Removal
Installation
PISTON PUMP
Removal
Installation
Test for correct operation of piston pump
PRIORITY VALVE
Removal
Installation
REAR LIFT
LIFT CYLINDER
Removal
Installation
Disassembly
Assembly
POSITION SENSOR
Control
Removal
Installation
DRAFT SENSOR
Removal
Installation
LIFT LINKS
Removal
Installation
TOWING HITCH ASSEMBLY
SUPPORT AND TOWING HITCH
Removal
Installation
REMOTE CONTROL AND TOWING HITCH CABLE
Removal
Installation
CAB
CAB ASSEMBLY
Removal
Installation
GEAR LEVER
Removal
Installation
GEARBOX CONTROL CABLES
Removal
Tensioning
SEAT AND MULTIFUNCTION ARMREST
Removal
Installation
ARMREST CONTROL PANELS
Removal
Installation
STEERING WHEEL, STEERING COLUMN SWITCH UNIT, INSTRUMENT PANEL
Removal
Installation
STEERING COLUMN SWITCH UNIT AND SHUTTLE CONTROL
Renewal
Assembly
CENTRE CONSOLE AND SHROUD
Removal
Installation
RIGHT-HAND CONSOLE
Removal
Installation
LEFT-HAND CONSOLE
Removal
Installation
PARKING BRAKE CABLE
Removal
Installation
Initial adjustment
Adjustment
CREEPER CONTROL CABLE
Renewal
Installation
CAB DOOR LATCH CABLE
Renewal
ELECTRONIC COMPONENTS AND CONTROL UNITS
HPSA CONTROL UNIT
Removal
Installation
TRANSMISSION CONTROL UNIT
Removal
Installation
FUSE AND RELAY BOARD
Removal
Installation
ENGINE ECU
Removal
Installation
CLUTCH PEDAL POTENTIOMETER
Removal
Installation
Adjustment of the clutch pedal position and travel
Renewal of the proximity sensor
RIGHT-HAND CONSOLE CONTROLS
Removal of lift control panel
Pushbutton panel removal
Installation
PARKING BRAKE SWITCH POSITION
Adjustment
TRAILER BRAKING AIR PRESSURE GAUGE
Removal
Installation
TRANSMISSION STATUS DISPLAY
Removal
Installation
ACCELERATOR POTENTIOMETER
Renewal
Installation
BRAKE LIGHTS SWITCHES
Adjustment
AIR CONDITIONER ASSEMBLY
MULTIFUNCTION CONTROL PANEL
Removal
Installation
HEATING SYSTEM SHUT-OFF VALVE
REMOVAL
Refitting and adjustment of the control cable
Final checks
HEATER MATRIX
Removal
Installation
EVAPORATOR
Removal
Installation
RH FAN
Removal
Installation
LH FAN
Removal
Installation
AUXILIARY SERVICES CONTROL VALVE
Removal
Installation
Disassembly
Assembly
CAB AIR SUSPENSION
CAB LIFTING AIR SPRING
Removal
Installation
HYDRAULIC DAMPER
Removal
Installation
ENGINE
Removal
Installation
FLUID COUPLING AND FLYWHEEL (Agrotron 265)
FLUID COUPLING
Preparation for removal
Removal
FLYWHEEL
Removal
CONNECTING HOUSING
Removal
Installation
CUSH JOINT AND FLYWHEEL (Agrotron 215)
Removal
Installation
SECTION 40
THE STRUCTURE OF THE UNIT
HOW TO CONSULT THE UNIT
1. INTRODUCTION
1.1 LIST OF WIRING LOOMS
1.2 DEFINITION OF COMPONENTS AND SYMBOLS
1.3 GENERAL RULES
1.3.1 MODIFICATION OF THE TRACTOR'S ELECTRICAL/ELECTRONIC CIRCUITS
1.3.2 MAIN WIRING FAULTS
1.3.3 REMOVAL, REFITTING AND DRYING OF CONNECTORS AND WIRING
1.4 DIAGNOSTIC INSTRUMENTS
1.5 WIRE COLOUR CODES
2. INDICES
2.1 INDEX BY PART DESCRIPTION
2.2 INDEX BY PART CODE
2.3 INDEX BY CONNECTOR
3. COMPONENTS
3.1 CONNECTOR LAYOUTS
3.2 COMPONENT TECHNICAL DATA
3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS
4. SYSTEMS
4.1 EARTHING POINTS
4.2 STARTING
4.3 PREHEATING
4.4 ELECTRONIC ENGINE CONTROL
4.5 LIGHTS - POWER STEERING (VERSION WITHOUT FRONT LIFT)
4.6 LIGHTS - POWER STEERING (VERSION WITH FRONT LIFT)
4.7 CAB ACCESSORIES
4.8 WORKLIGHTS (WITHOUT FRONT LIFT)
4.9 WORKLIGHTS (WITH FRONT LIFT)
4.10 WINDSCREEN WIPERS
4.11 INFOCENTER
4.12 POWER OUTLET SOCKETS
4.13 RADIO - CB
4.14 DIAGNOSTIC SOCKETS - CANBUS
4.15 CAB AIR CONDITIONING AND HEATING FANS
4.16 BRAKING SYSTEM
4.17 TRAILER BRAKES
4.18 FRONT AXLE SUSPENSION
4.19 TRANSMISSION
4.20 ASM - 4WD - DIFFERENTIAL (ZF AXLE)
4.21 ASM - 4WD - DIFFERENTIAL (CARRARO AXLE)
4.22 FRONT AND REAR PTOs
5. WIRING LOOMS
ENGINE WIRING (KHD) (1/2) (Agrotron 215 <- 00896315 - Agrotron 265 <- 00929773)
ENGINE WIRING (KHD) (2/2) (Agrotron 215 <- 00896315 - Agrotron 265 <- 00929773)
ENGINE WIRING (KHD) (1/2) (Agrotron 215 - 00939181 - Agrotron 265 - 00939299)
ENGINE WIRING (KHD) (2/2) (Agrotron 215 - 00939181 - Agrotron 265 - 00939299)
ENGINE LINE WIRING HARNESS (1/2)
ENGINE LINE WIRING HARNESS (2/2)
ENGINE BONNET WIRING
FRONT LIGHTS EXTENSION WIRING
TRANSMISSION LINE WIRING HARNESS (1/2)
TRANSMISSION LINE WIRING HARNESS (2/2)
OPTIONAL CONTROL VALVES WIRING (D3 - D4)
FRONT AXLE SUSPENSION WIRING
WIRING FOR HYDRAULIC TRAILER BRAKING (ITALY)
WIRING FOR AIR TRAILER BRAKING
FENDER WIRING
NUMBER PLATE LIGHT WIRING
FRONT INSTRUMENT PANEL WIRING HARNESS (1/2)
FRONT INSTRUMENT PANEL WIRING HARNESS (2/2)
LATERAL INSTRUMENT PANEL WIRING HARNESS (1/3)
LATERAL INSTRUMENT PANEL WIRING HARNESS (2/3)
LATERAL INSTRUMENT PANEL WIRING HARNESS (3/3)
AIR CONDITIONING WIRING HARNESS (CAB)
DISPLAY LINE WIRING
ROOF LINE WIRING (1/2)
ROOF LINE WIRING (2/2)
ROTATING BEACON WIRING
ROTATING BEACON EXTENSION WIRING
WINDSCREEN WIPER MOTOR WIRING
CAB LOWER HEADLIGHTS WIRING
SIDELIGHTS AND FRONT DIRECTION INDICATORS WIRING
WIRING FOR LOWER FRONT WORKLIGHTS ON CAB (WITHOUT FRONT LIFT)
CAB ROOF FRONT AND REAR WORKLIGHTS WIRING
LIGHTS SELECTOR SWITCH WIRING
FUSES-RELAYS CONTROL UNIT (1/2)
FUSES-RELAYS CONTROL UNIT (2/2)
BATTERY POSITIVE WIRING - BATTERY NEGATIVE WIRING
ISO 11786 WIRING

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