Linde H100, H120, H140, H160, H180 Forklift Truck 359 Series Operating Instructions (User Manual)

Original Illustrated Factory Operating Instructions (User Manual) for Linde Forklift Truck Type 359, Models H100-600, H120-600, H140-600, H160-600, H180-600, H120-1200, H140-1200, H160-1200.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
   H100-600
   H120-1200
   H120-600
   H140-1200
   H140-600
   H160-1200
   H160-600
   H180-600

Format: PDF, 189 Pages
Language: English

Contents:
   1. Introduction
    Your 359 Forklift Truck
    Technical Description
    Intended use
    Improper use
    Symbols Used
    Commissioning
    Truck takeover
    EC declaration of conformity
   2. Safety
    Safety Rules
    Do not operate with guards removed
    Park Brake
    Malfunctions
    Handling Fuel, Lubricants and Coolant
    Residual risks
    Stability
   3. Overview
    General view of Truck
    Type Plates
    Composite instrument and light switches
    Controls and indicators - single pedal cab
    Controls and indicators - twin pedal cab
   4. Operation
    Mirrors
    Beginning operation
    Opening the right hand side window
    Setting the clock
    Cab interior light
    Hazard warning lights*, Turn indicators lights*, Horn
    Heater, Climate control
    Adjusting the driver°s seat
    Optional equipment
    To turn on the road lights*
    Operating the windscreen wipers*
    Filling the windscreen washer bottle
    Programmable mast positioning*
    Control levers (joysticks)
    Engine Access
    Engine oil level check
    Checking the fuel
    Checking the coolant level in the reservoir
    Tyres - check condition and pressure
    Battery access - opening
    Isolating the battery
    Opening the fuse box cover
    Fuses
    Working hydraulics filter panel - removal
    Hydraulic system: oil level check
    Final drive oil level check
    Starting the engine- double pedal models
    Stopping the engine - double pedal models
    Driving - double pedal models
    Starting the engine - Single pedal models
    Stopping the Engine - Single pedal models
    Driving - single pedals
    Tilting the cabin
    Malfunctions during operation
    Steering
    Braking system
    Installation of additional equipment
    Mast, lifting device and attachment controls
    Operating optional attachments
    Before lifting a load
    Lifting a load
    Travelling with load
    Depositing the load
    Before leaving the truck unattended
    Loading
    Trailer coupling
    Locations for jacks when changing wheels
    Wheel change
    Towing
    Hoisting the truck
    Emergency exit
    Measures before taking the truck out of operation
    Putting the truck back into operation
   5. Maintenance
    General remarks
    Generalinformation
    Filling capacity/Rated values
    Fuel and oil recommendations
    Dieselfuel
    Check the condition of structured components
    Truck welds inspection
    Checks-various
    Inspection and maintenance schedule
    Service plan as required
    50h Serviceplan
    500h Serviceplan
    1000h Service plan
    2000h Service plan
    3000h Service plan
    6000h Service plan
    Rated capacities
    Engine
    Engine oil level check
    Change the engine oil (every 12 months minimum)
    Clean the fue lfilter
    Change the fuel pre-filter with water monitor
    Check the condition o fthe V-belt
    Check the condition of the drivebelt
    Replace the toothed belt and idler pulley
    Check the cooling fan belt tensioner
    Check the engine mounting for condition and security
    Check the air filter
    Renew the air filter element
    Replacing the air filter safetyelement
    Checking the coolant level in the reservoir
    Check coolant strength
    Renew engine coolant
    Check the vibration damper
    Clean the radiator and oil cooler,check for leaks
    Check intake and exhaust systems for leaks and security
    Check valve clearances
    Gearbox
    Final drive oil level check
    Change final drive hub oil
    Chassis bodywork and fittings
    Clean the truck
    Mirrors
    Check seat belt for condition and correct operation*
    Check the tyres for damageandforeignobjects
    Tighten the wheel nuts
    Tyres - check condition and pressure
    Check the cab mountings
    Chassis frame
    Checkthesecurityoftheaxleclampanddrivemotors
    Clean and lubricate thesteeraxle
    Checktheconditionofstructuredcomponents
    Controls
    Check the parking brake for proper operation
    Brake control mechanism
    Electrics
    Check the battery /batteries
    Hydraulics
    Hydraulic system: oil level check
    Check the hydraulic tank breather filter
    Renew the main hydraulic system oil return line filters
    Renew hydraulic oil of working hydraulic system
    Load lift system
    Lubricate the mast and tilt cylinder pivots
    Lubricate fork carriage cylinder bearings
    Check the tension of double hoses
    Check and adjust mast chains,lubricatewithchainspray
    Renewing the lift chains (at least every 3 years and when 3% stretch has beenattained)
    Troubleshooting
    Troubleshooting guide (Dieselengine)
    Troubleshootingguide(Hydraulicsystem)
    User manual feedback
    User manual improvement record
    Troubleshooting
    Troubleshootingguide(Dieselengine)
    Troubleshooting guide (Hydraulicsystem)

   Annex
   6. Technical data
    Datasheet
    359 Datasheet
    359 Datasheet
    Mast variations
    TechnicalData
   7. Circuit diagrams
    Electrical circuit diagrams
    Cumminsfaultcodelist
    Hydraulic circuit diagrams
    Hydraulic circuit