Linde H40D, H45D, H50D Diesel Forklift Truck 394 Series Operating Instructions (User Manual)

Original Illustrated Factory Operating Instructions (User Manual) for Linde Diesel Forklift Truck Series 394 Models H40D, H45D, H50D.

Original factory manuals for Linde Forklift Trucks, contains high quality images, diagrams and instructions to help you to operate, maintenance and repair your truck

Covered models:
   H40D
   H45D
   H50D

Format: PDF, 307 Pages
Language: English

Contents:
   1. Introduction
    Your forklift truck
    Proper use
    Impermissible use
    Description of use and climatic conditions
    Symbols used
    Technical description
    Truck operation when using a shovel
    Receiving the industrial truck
    Legal requirements for marketing
   2. Safety
    Safety guidelines
    Residual risks
    Stability
    In the case of tip-over
    Handling consumables
    Competent person
    Regulations
    Instructions for fitting attachments
    Fork carriage emergency lowering
    Emergency exit with attached rear window
   3. Overview
    Identification plates
    General view
    Operating devices
    Display unit
    Switch panel
   4. Operation
    Service plan before initial commissioning
    Running-in instructions
    Pre-shift-checks
    Standard equipment
    Entering and exiting the truck
    Adjusting the standard driver°s seat and comfort driver°s seat
    Adjustingtheheight-adjustablecomfortdriver°sseat
    Adjusting the luxury driver°sseat
    Adjustingthearmrest
    Adjustingthesteeringcolumn
    Settingtheclock
    Seatbelt
    Drive engine (dual-pedal operation)
    Driving (dual-pedal operation)
    Drive engine (single-pedal operation)
    Driving (single-pedal operation)
    Steeringsystem
    Brakesystem
    Signal horn
    Joystick with central lever operation
    Joystickwithsingleleveroperation
    Special equipment
    Depressurisation
    Driver°scab
    Lighting
    Windscreenwiper
    Window heater
    Heating system, air conditioning
    Linde Forklift Data Management (LFM)
    Adjustingthedriver°sseatwithrotatingdevice
    Liftmastpositioning
    Working under load
    Beforetakingupaload
    Adjustingtheforkspread
    Takingupload
    Travellingwithload
    Setting down loads
    Towcoupling
    Before leaving the lift truck unattended
    Beforeleavingthetruck
    Loading / Transporting
    Securing the hose pulley against rolling up
    Removingtheliftmast
    Driving without the lift mast
    Loading
    Transportation by lorry or lowloading trucks
   5. Maintenance
    General information
    Inspection and maintenance data
    Recommendations for consumables
    Inspection and maintenance overview
    Serviceplanasrequired
    1000hserviceplan
    3000hserviceplan
    6000hserviceplan
    9000hServiceplan
    Engine
    Checking the engine oil level
    Change engine oil
    Changing the engine oil filter
    Fuel
    Draining water from thefuelfilter
    Changing the fuel filter
    Cleanthefueltankventilationhose
    Checking the coolantlevel
    Changing the coolant
    Checkingthecoolantconcentration
    Cleaning the water coolerandhydraulicoilcooler,andcheckingthemforleaks
    Checking the condition and secure positioning of the engine support and engine mounting
    Check condition of the ribbed vee belt
    Replacing ribbed V-belt
    Checking the condition and tension of toothed belt
    Renew the toothed belt and idler pulley
    Change the water pump
    Changing the air filter cartridge, checking the vacuum-operated switch
    Changing the air filter safety cartridge
    Check the dust dischargevalve
    Changing the breather filter for the charge air pressure regulator
    Cleaningtheprefilter(specialequipment)
    Cleaning the oil bath air filter (special equipment)
    Change the oil in the oil bath air cleaner (Optional)
    Check suction and exhaust pipes for leaks
    Regenerating the particle filter
    Regenerating the changing particlefilter
    Checking the particle filter system (specialequipment)
    Draining water from the water trap at the changing particle filter (specialequipment)
    Cleaning the water trap at the changing particle filter (special equipment)
    Cleaning the pressure control device at the changing particle filter (special equipment)
    Gearbox
    Axle clamps and wheel motors: checking the mountings
    Checkingandadjustingthesidestopsonthedriveaxle
    Checkingthedriveaxlebearingsforwear
    Checking the hydraulic pump°s mounting on the engine
    Chassis, bodywork and fittings
    Cleaning the truck
    Bonnet
    Floorplate
    Maintaining the heating system and air conditioning (special equipment)
    Checking the conditionandcorrectfunctionoftheseatbelt
    Check fastening for frame, tilt cylinders and steering axle
    Checking and oiling other bearing points and joints
    Topping up the washer systemwatertank(specialequipment)
    Chassis frame
    Changing a wheel
    Tighten the wheel nuts
    Checkthetyresfordamageandforeignobjects
    Checkingthetyrepressure
    Checking the conditionoftheantistaticbelt
    Cleaning and greasing the steering axle
    Checking the mountings of the steering cylinder and steering pivot pin
    Controls
    Checking the parking brake for correct operation
    Checking the pedals
    Checking the bellowsattheactuatinglever
    Electrics
    Check the condition and secure positioning of electric cables, cable connectors and connections
    Battery: Check condition,levelanddensityofacid
    Hydraulics
    Change hydraulic oil
    Hydraulicsystem:Checktheoillevel
    Hydraulic system: changing the filter
    Check the bleeder valve on the hydraulicoiltankforcorrectoperation
    Checkthehydraulicsystemforleaks
    Check tilt cylinder bearings for wear
    Check the tension of double hoses
    Load lift system
    Workingontheliftmastandatthefrontofthetruck
    Cleaning and spraying the liftmastchain
    Lift mast, lift mast chains, lift cylinder and end stops: Check mounting, condition and function
    Adjustingtheliftmastchain
    Check the forks and fork quick-releases
    Cleansideshift(specialequipment)andgrease,checkfastening
    Checking the slide guides on the sideshift (special equipment) for wear
    Self-help
    Openingthecovertotheelectricalsystem
    Fuses for basic and special equipment
    Main fuses in engine compartment
    Diagnosticconnector
    Malfunctions during operation
    Malfunctions, Causes andRemedies(dieselengine)
    Malfunctions,causesandremedies(hydraulicsystem)
    Jumpstart
    Towing
    Shutting down
    Shuttingdownthetruck
    Disposal of old trucks
   6. Technical data
    Type sheet H 40, as at 07/2011
    Type sheet H 45, as at 07/2011
    Type sheet H 50/500, as at 07/2011
    Type sheet H 50/600, as at 07/2011
    Type sheet H 40 elevated driver°s compartment, as at 07/2011
    Type sheet H 45 elevated driver°s compartment, as at 07/2011
    Type sheet H 50/500 elevated driver°s compartment, as at 07/2011
    Type sheet H 40 container, as at 07/2011
    Type sheet H 45 container, as at 07/2011
    Type sheet H 50/500 container, as at 07/2011
    Type sheet H 50/600 container, as at 07/2011
    Truck configuration
    Tyre variants and rim sizes
    Load capacity diagramsand lift mast data as at 07/2011
    Additional capacity rating plate for attachments
    Noise emission values
    Vibration characteristic values for bodily vibrations
    Annex
   7. Circuit diagrams
    Wiring diagram
    Basic equipment for diesel with pump injection engine ° Sheet 01
    Basic equipmentfor diesel with pump injection engine ° sheet 02
    Basic equipment for diesel with pump injection engine ° sheet 03
    Special equipment sheet 01 ° working spotlight
    Special equipment sheet 02 ° Windscreen wipers, seat heater, seat with air suspen
    sion
    Special equipment sheet 03 ° Heating system, air conditioning, flashing/rotating
    beacon, reversing signal, interior lighting/clipboard lighting
    Special equipment sheet 04 ° hazard warning system for reverse travel, truck deacti
    vation,mastpositioning
    Special equipment sheet 05 ° particle filter, radio
    Special equipment sheet 06 ° Higher lighting, 12 V socket, diesel filter water trap
    warning
    Special equipment sheet 07 ° Truck data management, LPG volume display
    Special equipment sheet 08 ° LPG volume display for volumetric filling withshut-off
    valve, changing particle filter, camera system
    Special equipment sheet 09 ° battery main switch with display unit power supply, rear
    centrebrake/taillight
    Special equipment sheet 10 ° third auxiliary hydraulics with third joystick
    Special equipment sheet 11 ° Lighting, direction indicator and hazard warning sys
    tem,brakelight
    Special equipment sheet 12 °single lever for lifting/lowering, tilting, single auxiliary
    hydraulics and double auxiliaryhydraulics
    Hydraulic circuit diagram
    Traction,workingandsteeringhydraulics
    Accumulator