Linde A10 Turret Truck 040 Series Service Training (Workshop) Manual

Original Illustrated Factory Service Training (Workshop) Manual for Linde Turret Truck Type 040, Model A10.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
   A10

Format: PDF, 352 Pages
Language: English

Contents:
   A Travel drive
    Motor and gear - removal
    Dismantling the travel motor
    Travel motor components
    Bedding the carbon brushes
    Cooling blower
    Gear components
    Assembling the gear
    Checking the tooth contact
    Speed sensor
   B Steering
    Hydraulic steering
    Description
    Removing the steering control valve
    Removing the steering motor
    Removing the steering pump and motor
    Replacing the steering pump and motor
    Steering pump motor
    Individual components of the steering pump motor
    Inspecting the individual components and the carbon brushes
    Checking the armature
    Reworking commutators
    Assembling the steering pump motor
    Dismantling the steering pump
    Individual components of the steering pump
    Adjusting the steering chain
    Wheel position display
    LR80
    Block diagram
    Operating modes
    Operating unit
    Steering output stage
    Central processing unit
    Base plate
    DC/DC converter
    CPU
    CPU outputs
    Guide frequency generator
    LR80 adjustment
    Notebook
    Emergency-off parameter
    Error messages
    Guide to frequency/operating mode switch positions
    Guide to frequency/operating mode switch positions and test mode
    Guide to the tests conducted with a notebook
   C Brake
    Electromagnetic brake
    Individual components
    Electromagnetic brake 1K13
    Adjusting the brake clearance
    Replacing the brake lining
    Brake deceleration
    Measuring the brake deceleration
    Checking the brake deceleration
    Hydraulic brake system
    Mounting the main brake cylinder
    Removing the main brake cylinder
    Adjusting the brake pedal connecting rod
    Pressure relief valve
    Bleeding the brake
    Adjusting the brake linings
    Replacing the brake linings
    Removing the brake linings
    Fitting the brake linings
    Footbrake and brake leads
    Automatic braking at end of aisle
    Automatic braking at end of aisle (ZAG-Reflexli)
    End-of-aisle safety feature with reflective light barriers (EASS)
    Automatic braking at end of aisle
    End-of-aisle safety feature with reflective light barriers
    Reflector installation on the shelves
    Reflector distances
    Adjusting the sensors .

   D Chassis
    Removing a load-bearing wheel
    Bearing of load-bearing wheel - tensioning
    Bracing the mast
    Replacing the battery
    Pedals
   E Lifting device
    Removing the mast
    Replacing the mast
    Adjusting the mast
    Telescopic mast
    Triplex mast
    Removing the lifting cylinder - Telescopic mast
    Replacing the lifting cylinder - Telescopic mast
    Telescopic mast - cylinder
    Removing the main lift cylinder - Triplex mast
    Replacing the main lift cylinder - Triplex mast
    Removing the free lift cylinder
    Triplexmast free lift cylinder
    Lifting chains
    Adjusting the mast chains
    Lifting fork
    Removing the fork holder
    Swivel-shift fork
    Removing the swivel-shift fork
    Adjusting the swivel-shift fork rollers
    Lift carriage
    Removing the lift carriage.
   M Electrical system
    Module positions, right-hand chassis side
    Module positions, left-hand chassis side
    Module positions, mast and swivel shift forks
    Display
    Transistor module
    Inner construction of a transistor module
    Transistor module connections
    Testing the transistor modules
    Test - transistor connects through
    Recovery diode (double diode)
    Main current circuit travel connection, MOSFETs connected through
    Travel connection, MOSFETs off, current flow through recovery diode
    Travel module
    Removing the travel module
    LTM travel control - main components
    Travel module pin assignment
    MOSFET and diode replacement
    Travel direction contactors 1K11 and 1K12
    Current sensor connection
    Current sensor
    Main current circuit, hydraulic system
    Hydraulics pulse control system (2A1)
    Removing the hydraulics module
    Main current components 2A1
    MOSFET and diode replacement
    Hydraulics module pin assignment
    Adjusting the hydraulics module
    Key-operated switch ''''ON''''
    Power supply for LTM travel control system, LTM hydraulics and
    battery discharge indicator
    Releasing the brake 1
    Releasing the brake 2
    Selection of the travel direction contactors
    Brake 3 and selection of the travel direction contactor
    Travel transducer 1A4
    Travel transducer connection
    Travel transducer
    Output signals at travel transducer
    Adjustment of accelerator pedal neutralisation
    Valve arm arrangement
    Key-pad
    Multifunctional lever
    Direction selection
    Horn function
    Types of deceleration
    Deceleration related to ''''INSIDE / OUTSIDE AISLE''''
    Deceleration related to the 0.5 m switch mounted on the mast
    Deceleration related to the 0.5 m switch mounted on the fork holder
    Simultaneous lift and traction
    SLT (simultaneous lift and traction)
    Override (override switch for travel mode)
    Combined instrument 6P1
    Possible errors of the combined instrument
    Switch in multifunctional lever (MFL)
    Lift enable
    Lifting and lowering control
    Swivel shift fork enable
    Adjusting the swivel potentiometer 2B3
    Adjusting the shift potentiometer 2B2
    Emergency lowering
    Emergency shifting
    Emergency shifting to left
    Emergency shifting to right
    Adjusting the mechanical switches
    Speed sensor 1B21

   N Hydraulics
    Hydraulics software control
    Hydraulic circuit diagram
    Chassis valve block
    Swivel shift fork valve block
    Load carriage connections
    Hydraulic tank
    Removing the pump and motor
    Replacing the pump and motor
    Dismantling the pump motor
    Individual components of the pump motor
    Inspecting the individual components
    Checking the armature
    Reworking the commutators
    Assembling the pump motor
    Dismantling the pump
    Inspecting and repairing the hydraulic pump
    Swivel shift fork
    Removing the shift hydraulic motot
    Replacing the shift hydraulic motor
    Hydraulic hoses - maintenance
    Lowering brake valve.

   Q Telescopic fork
    Function, components
    Neutral position
    distance sensor side shift
    Block diagram
    Adjusting the drive chain
    Adjusting the tension of the toothed belt
    Adjusting the middle carriage
    Adjusting the upper carriage
    Adjusting the position switches
    Adjusting the distance sensor
    Input module WA1IN-Q
    General, fault monitoring
    Pin assignment
    Adjusting
    Parameter setting
    Maintenance instructions
    Authorised grease types and mineral oils.

   V PLC
    Diagnosis LEDs
    Channel switch
    Bar LED on 7 A11
    CPU
    Input/output card
    Interface adapter
    Changing parameters in the PLC with a notebook
    Wiring diagram
    Main networks
    Main configuration
    List of parameters
    Table of symbols, inputs, summary
    Table of symbols, outputs, summary

   W PG7
    Block diagram
    General description
    Operating principle
    Description of the keypad functions
    Description of the menus and how to use them (selection levels)
    Adjusting chart
    Error messages
    Detailed description of errors
    Displacement transducer
    Testing the incremental transducer
    Adjusting the load sensor (option)
    Adjusting the shelf scanner
    Incremental transducer for shifting
    PG7 distributor 8A19 .