Still RX20-15, RX20-16, RX20-18, RX20-20, RX60-16, RX60-18, RX60-20 Forklift Truck Workshop Manual

Original Illustrated Factory Workshop Service Manual for Still Electric Forklift Truck Models RX20-15, RX20-16, RX20-18, RX20-20 Series 6209, 6210, 6211, 6212, 6213, 6214, 6215, 6216, 6217; Models RX60-16, RX60-18, RX60-20 Series 6311, 6313, 6315

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
   RX20-15
   RX20-16
   RX20-18
   RX20-20
   RX60-16
   RX60-18
   RX60-20

Format: PDF, 420 Pages
Publication Date: 06.2013
Language: English

Contents:
00. Product information
Foreword
About the RX20-15-20
About the RX60-16-20
Safety information
Safety instructions Electrical system
Jacking up the front of the truck
Jacking up the rear of the truck
Securing the fork carriage
01. Service
Maintenance
Maintenance instructions
Maintenance ° 1000 hours/annually
Maintenance ° 3000 hours/every six months
Tool
Measuring and testing equipment
Standard torques
11. Electric motor
Traction motor
General technical data
Electrical connections
Traction drive
Rev sensor
Pin sensor
Temperature sensor
Temperature sensor KTY84
22. Mechanical drive axle
Drive axle AE 18-05
General technical data
Drive axle
Drive axle removal and installation
Wheel drive
Removal/installation of the drive wheel unit
Repairing the drive wheel unit
Traction motor
Removing/installing the service brake
Drive axle AE 18-07
General technical data
Drive axle AE 18-07
Removing the drive wheel unit
Changing the shaft seal on the drive wheel unit
Refitting the drive wheel unit
Traction motor -Removing the rotor
Replacing the traction motor bearing and shaft seal
Traction motor -Installing the rotor
Dismantling the brake
Assembling the brake
Filling with oil
31. Chassis
Chassis
Battery door
Counterweight
Counterweight
34 Driver`s compartment
Overhead guard
Overhead guard
Removing the overhead guard
Installing the overhead guard
42. Steering system
Hydraulic steering
General technical data
Steering system
Steering ° error detection
Steering unit
6S3 diaphragm pressure switch
Priority valve
Steering wheel with steering column
Steering column
Steering angle sensor
Steering angle-dependent handling performance ° CSC
CSC ° functional test
Steering axle
General technical dataFifth wheel
General technical data Swing axle
Cornering switch
Fifth wheel
Removing/installing the fifth wheel
Swing axle
Removing/installing the swing axle
Wheel hub
Steering angle
Tie rod
Axle stub
49. Brake system
Mechanical service brake
Service brake AE 18-05
Brake cable changer AE 18-05
Service brake AE 18-07
Brake cable changer AE18-07
Handbrake
Handbrake cable changer
Actuating force of the handbrake
Parking brake switch 1 S3
Electric parking brake
Electric parking brake
Function
Cause and effect
Design and system description
Maintenance instructions
Checking the brake
Calibration and functional test
Changing the parking brake cable
Limit position switch
Drive unit Installation and removal
Central lubrication device Installation and removal
50. Operating devices
Brake pedal
Brake sensor
Single pedal
Accelerator ° single-pedal
Dead man switch 7S13
Dual pedal
Accelerator- dual pedal 2nd generation
Accelerator -dual pedal 1st generation
Operating devices
Hand lever
Joystick
Joystick operation
Generation 1 mini-lever
Generation 2 mini-lever
Generation 2 mini-leverActuation
Tip switch
Axle assignment
Direction indicator module (Fabli)
56. Display elements
Operating console
Drive direction turn indicator display
Display
Display operating unit (ABE 1) Generation 1
ABE 1 Installation and removal
Display operating unit (ABE 2) Generation 2
ABE 2 Installation and removal
60. Electrics / Electronics
General
General technical data -48 Volt
General technical data - 80 Volt
Overview of the controllers
Electrical system
Electrical components
Switching on procedure for the electrical system
Software compatibility
PAN process
Parameter management
Error ring buffer
Intermediate circuit
Insulation testing for electric trucks
Component insulation testing
Traction motortemperature monitoring
Pump motor temperature monitoring
Converter temperature monitoring
Drive mode ° driving behaviour Availability
Drive mode ° driving behaviour Description
Blue-Q = IQ
Wiring
CAN bus connections
Power cables
Maintenance guidelines for power cables
Repair -Contact elements
Electrical system
Fuse box
Fuses
Fuse platellntil April 2005
Fusesllntil April 2005
Contactor
Sensor system
Vertical lift mast position
Tilt angle sensor 7B46
Tilt angle sensor parameters
Installation of the vertical lift mast position
Load measurement
Load measurement pressure sensor
Additional electrical installations
Distributor card
Option board
CAN-Power-Port (CPP)
CPP 1/CPP3
CPP2B
CPP2/CPP4
CPP battery carrier (CPP5)
Relay-Power-Port
64. Electronic controls
Traction and working hydraulics control
Main Control Unit (MCU)
MCU with servo hydraulics
MCU generation 2
Main Control Unit (MCU) Removal and installation
Supply Unit (SU)
Supply Unit (SU) Removal and installation
Converter
Inverters
Converter LAC -48/80 Volt
Converter SAC -48 Volt
Converter- removal and installation
69. Batteries and accessories
Traction battery
Battery
Battery plug
Maintenance guidelines for appliance plugs
Repair -Battery male connector contacts
Working with reducer sleeves
Discharge indicator
70. Hydraulics
General
General technical data
Lifting operating speeds
Tilting operating speeds
Lowering operating speeds
Forward tilt safety test
Lowering safety test
Safety checks of hose assembly
Depressurising the hydraulics
Basic hydraulics
Basic hydraulics
Steering hydraulics
Working hydraulics
Hydraulic tank
Hydraulic oil
Return filter
Breather filter
Suction filter
High-pressure filter
Conical nipple fittings (CNF)
Bolted joint
71. Working hydraulics
Pump unit
General technical data
Pump unit
Electrical connections
Pump motor without rev sensor
Pump motor speed sensor
Pump motor temperature sensor
Pump motor removal
Pump motor installation
Hydraulic pump
Hydraulic pump Removal and installation
Tilt cylinder
Mast tilt
Tilt cylinder Removal and installation
Changing the set of seals 1500 -2000 kg
Auxiliary hydraulics
Attachments
Second operating function for attachments
Clamp locking mechanism with servo hydraulics
Clamp locking mechanism for hand levers
76. Valves
Hand lever
General technical data
Hand lever valve block
Emergency lowering
Hydraulic transmitter
Dismantling and installing valve block
Directional control valve with blocking function (Buchholz)
Directional control valve with check valve 2Y46
Discharge pressure governor (lowering brake)
Check valve for hydraulics blocking function
Directional control valve without blocking function (Hawe)
Directional control valve - function
Directional control valve for lifting/tilting
Directional control valve - addition 1 and 2
Pressure relief valve
Load holding valve
Lowering brake
Servo hydraulics
General technical data
Servo hydraulics valve block
Manual lowering
Directional control valve block
Directional control valve -method of operation
81. Lift mast
Lift mast
General technical data
Telescopic lift mast
NiHo lift mast
Triple mast
Lift mast ° removal
Lift mast ° installation
Load chains
Load chains Checking, cleaning
Adjusting the load chains Telescopic mast
Adjusting the load chains NiHo lift mast
Outer load chain Triple mast
Middle load chain Triple mast
End position damping
End position damping of outer cylinder
Middle cylinder end dampener
Line break safety device
Hose safety valve of triplex mast
Shock valve installation positions
Lift cylinder
Lift jack
Outer cylinder
Centre cylinder
Cylinder head
Rollers /support rollers
Support roller clearance
84. Load castors
Fork carriage
Fork carriage
Roller
Annex
X Circuit diagrams
Hydraulics
Hand lever until calendar week 38/2009
Hand lever from calendar week 39/2009
Servo hydraulics