Yale MPC060AD, MPC080AD, MPC060LD, MPC080LD, MTR-700 Truck A898, A899, A817 Series Service Manual

Original Illustrated Factory Service Training (Workshop) Manual for Yale Pallet Trucks Type A898, Models MPC060AD, MPC080AD; Type A899, Models MPC060LD, MPC080LD; Type A817 model MTR-700

Original factory manuals for Yale Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
    MPC060AD (A898)
    MPC060LD (A899)
    MPC080AD (A898)
    MPC080LD (A899)
    MTR-700 (A817)

Format: PDF, 172 Pages
Language: English

Contents:
    1 OPERATING INSTRUCTIONS
        OPERATING INSTRUCTIONS - GENERAL
        SERIAL NUMBER
        MODEL CODE
        TRUCK WEIGHT
        CAPACITY RATING
        SAFETYAND INFORMATIONAL LABELS
        OPERATOR PRE-CHECKS AND INSPECTION
        SHUTDOWN PROCEDURE
        OPERATING PROCEDURE - GENERAL
        SAFETYAND OPERATIONAL CHECK LIST
        OPERATING CONTROLS - CONTROL HANDLE
        LOWER BUTTON
        HORN BUTTON
        LIFT BUTTON
        DIRECTIONAND SPEED CONTROL
        BRAKING
        PARKING BRAKE
        BATTERY CONNECTOR
        BATTERY INDICATOR AND HOURMETER
        FAST SPEED CONTROL
        TILT CONTROL
        STEERING
        DESIGNATED OPERATOR POSITION
        OPERATING PROCEDURES
        SAFE MAINTENANCE PROCEDURES
        MOVINGA DISABLED LIFT TRUCK
        HOW TO PUTA LIFT TRUCK ON BLOCKS
        HOW TO RAISE DRIVE TIRE
        HOW TO RAISE LOAD WHEELS
        PRECAUTIONS FOR TRUCKS IN STORAGE
        PRECAUTIONS FOR BATTERIES IN STORAGE
    2 GENERAL TRUCK AND LUBRICATION SCHEDULE
        GENERAL
        BATTERY - REMOVAL AND INSTALLATION
        DRIVE UNIT COMPARTMENT COVER
        REMOVAL AND INSTALLATION
        FRAME SEPARATION
        FRAMEASSEMBLY
        TIRES AND WHEELS
        LOAD WHEELS
        CASTER WHEELS
        SOLID TIRES
        REMOVE TIRE FROM WHEEL
        INSTALL THE TIRE ON WHEEL
        YALE WARRANTY INFORMATION
        LUBRICATION INSTRUCTIONS - MPC-AD
        EVERY 8 HOURS
        EVERY 350 HOURS
        EVERY 2000 HOURS
        LUBRICATION INSTRUCTIONS - MPC-LD
        EVERY 350 HOURS
        EVERY 2000 HOURS
        LUBRICATION INSTRUCTIONS - MTR 700
        EVERY 350 HOURS
        EVERY 2000 HOURS
        RECOMMENDED SCHEDULE OF MAINTENANCE
        HYDRAULIC OILS
        GEAR OILS
        GREASE
        FASTENERS - INTRODUCTION
        THREADS, NOMENCLATURE
        STRENGTH IDENTIFICATION
        GENERAL GUIDE TO TORQUE VALUES
        CONVERSION TABLE FOR METRICAND ENGLISH UNITS
    3 ELECTRICAL SYSTEM
        ELECTRICAL SYSTEM - GENERAL
        ELECTRICAL SYSTEM - CHECKS
        TRANSISTOR MOTOR CONTROLLER
        GENERAL
        CONTROL
        PLUGGING
        STATIC-RETURN-TO-OFF (SRO)
        THERMAL PROTECTION
        LOW VOLTAGE PROTECTION
        CURRENT LIMIT
        MOTOR CONTROLLER REPLACEMENT
        TROUBLESHOOTING
        FAULT PROCEDURES
        ADJUSTMENTS
        PLUGGING ADJUSTMENT
        ACCELERATION ADJUSTMENT
        CURRENT LIMITADJUSTMENT
        ACCELERATOR POTENTIOMETER ADJUSTMENT
        ELECTRONIC LOGIC MODULE (ELM)
        GENERAL
        ELM OPERATION
        TESTING THE ELM
        CONTACTORS
        TESTING CONTACTORS
        CONTACTOR REPLACEMENT
        CONTACTOR COMPONENT REPLACEMENT
        FUSES
        BRAKE SWITCH
        REMOVAL AND INSTALLATION
        HEIGHT LIMIT SWITCH
        STEERING HANDLE SWITCHES
        REMOVAL
        INSTALLATION
        MOTOR MAINTENANCE - GENERAL
        BRUSHAND COMMUTATOR INSPECTION
        NORMAL COMMUTATOR SERVICE
        COMMUTATOR PROBLEMS
        BRUSH REPLACEMENT, DRIVEAND
        HYDRAULIC MOTORS
        DRIVE MOTOR - BRUSH REPLACEMENT
        HYDRAULIC PUMP MOTOR - BRUSH REPLACEMENT
        DRIVE MOTOR
        REMOVAL
        INSTALLATION
        HYDRAULIC PUMP MOTOR
        REMOVAL
        INSTALLATION
        DRIVEAND HYDRAULIC MOTORS
        DISASSEMBLY
        ASSEMBLY
        COMMUTATOR REPAIRS
        TESTS
        DAMAGED FIELD AND ARMATURE
        SHORT CIRCUIT INAN ARMATURE WINDING
        SHORT CIRCUIT IN THE ARMATURE
        OPEN CIRCUIT INA FIELD COIL
        SHORT CIRCUIT INA FIELD COIL
        SHORT CIRCUIT BETWEEN FIELD AND MOTOR CASE
        BRUSH HOLDER
        WIRING DIAGRAMS
        MPC 60/80 AD (524 136016)
        MPC 60/80 LD (524138833)
        MTR-700 (524138756)
    4 DRIVE UNIT
        DRIVE UNIT - GENERAL
        DRIVE MOTOR ASSEMBLY
        UPPER HOUSING
        LOWER HOUSING
        DRIVE WHEEL
        REMOVAL
        INSTALLATION
        UPPER HOUSING
        REMOVAL
        INSTALLATION
        LOWER HOUSING
        DISASSEMBLY
        ASSEMBLY
        DRIVE UNIT
        REMOVAL
        INSTALLATION
        BEVEL PINIONAND GEAR ADJUSTMENT
        TOOTH CONTACT PATTERN
    5 BRAKE SYSTEM
        BRAKE SYSTEM - GENERAL
        BRAKE SHOE AND LINING ASSEMBLY
        REMOVAL
        INSTALLATION
        BRAKE LINKAGE
        REMOVAL
        INSTALLATION
        ADJUSTMENTS
        BRAKEADJUSTMENT
        BRAKE HANDLEADJUSTMENT
        BRAKE SWITCHADJUSTMENT
    6 STEER HANDLE
        STEER HANDLE - GENERAL
        STEER HANDLE HEAD
        REMOVAL
        INSTALLATION
        STEER HANDLE
        REMOVAL
        INSTALLATION
        STEER HANDLE - TOWER
        REMOVAL
        INSTALLATION
    7 LIFT LINKAGE AND LOAD WHEEL
        LIFT LINKAGE AND LOAD WHEELS - GENERAL
        LOAD WHEELS
        REMOVAL
        INSTALLATION
        LIFT LINKAGEAND LOAD WHEEL ASSEMBLY - MPC-AD
        REMOVAL
        INSTALLATION
        LIFT LINKAGE AND LOAD WHEEL ASSEMBLY - MPC-LD
        REMOVAL
        INSTALLATION
        PULL ROD - MPC-AD
        REMOVAL
        INSTALLATION
        PULL ROD - MPC-LD
        REMOVAL
        INSTALLATION
        ROCKER ARM - MPC-AD
        REMOVAL
        INSTALLATION
        ROCKER ARM - MPC-LD
        REMOVAL
        INSTALLATION
        UPPER LINK - MPC-AD
        REMOVAL
        INSTALLATION
        UPPER LINK - MPC-LD
        REMOVAL
        INSTALLATION
        ADJUSTMENTS - MPC-AD
        FORK HEIGHT
        ADJUSTMENTS - MPC-LD
        FORK HEIGHT
        CASTER WHEELS
        REMOVAL
        INSTALLATION
    8 HYDRAULIC SYSTEM
        HYDRAULIC SYSTEM - GENERAL
        SYSTEM OPERATION
        LIFTING A LOAD
        LOWERING A LOAD
        HYDRAULIC LINES
        HYDRAULIC OIL
        CLEANLINESS
        SOUND LEVEL
        HYDRAULIC UNIT
        REMOVAL
        INSTALLATION
        HYDRAULIC PUMP
        REMOVAL
        INSTALLATION
        HYDRAULIC PUMP RESERVOIR
        REMOVAL
        INSTALLATION
        HYDRAULIC CYLINDER
        REMOVAL
        INSTALLATION
        REPACKING
        RELIEF VALVE ADJUSTMENT
        TROUBLESHOOTING - LIFT ASSEMBLIES
        TROUBLESHOOTING - HYDRAULIC CYLINDERS
        TROUBLESHOOTING - HYDRAULIC PUMP
    9 BATTERY AND CHARGING SYSTEM
        BATTERYAND CHARGING SYSTEM-GENERAL
        SAFETY TIPS FOR HANDLING INDUSTRIAL TRUCK BATTERIES
        LEAD-ACID BATTERIES
        SPECIFIC GRAVITY
        CHEMICAL REACTION
        HOW TO SELECT THE BATTERY
        VOLTAGE OFA BATTERY
        BATTERY RATINGS
        KILOWATT HOURS
        THE BATTERYAS A COUNTERWEIGHT
        BATTERY MAINTENANCE
        MAINTENANCE RECORDS
        CLEANING THE BATTERY
        ADDING WATER
        HYDROMETER
        BATTERY TEMPERATURE
        CHARGING THE BATTERY
        TYPES OF BATTERY CHARGES
        METHODS OF CHARGING
        TROUBLESHOOTING THE CHARGER
        HOW TO KNOW WHEN THE BATTERY IS FULLY CHARGED
        BATTERY CHARGING AREA
        EQUIPMENT NEEDED
        TROUBLESHOOTING-BATTERY
    10 USER SUPPORT INFORMATION
        SERVICE PARTS ORDERING INSTRUCTIONS
        TECHNICAL PUBLICATIONS
        PARTS MANUALS
        OPERATING MANUAL
        OPERATOR TRAINING
        SERVICE TRAINING COURSES
        SERVICE TRAINING MATERIALS
    11 ALPHABETICAL INDEX