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Mitsubishi FD100N1, FD120N1, FD135N1, FD150AN1, FD160AN1 Diesel Forklift Truck Service Manual
Mitsubishi FD100N1, FD120N1, FD135N1, FD150AN1, FD160AN1 Diesel Forklift Truck Service Manual
Original Illustrated Factory Workshop Service Manual for Mitsubishi Diesel Forklift Trucks Models FD100N1, FD120N1, FD135N1, FD150AN1, FD160AN1
Original factory manuals for Mitsubishi Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
FD100N1 (AF15E-00011-up)
FD120N1 (AF15E-00011-up)
FD135N1 (AF15E-00011-up)
FD150AN1 (AF24C-00011-up)
FD160AN1 (AF39A-00011-up)
Language: English
Format: ZIP, Contained set of PDF Manuals:
1. Diesel Engine Perkins 1204E Manual, PDF, 880 Pages
Contents:
Specifications
Disassembly and Assembly
Systems Operation Testing and Adjusting
Troubleshooting
Operation and Maintenance Manual
2. Chassis and Mast Service manual, PDF, 684 Pages
Contents:
Chapter 1 GENERAL INFORMATION
1. Model View
2. Applicable Forklift Truck Models
3. Serial Number Locations
4. Specifications
4.1 Dimensions
4.2 Performance
Chapter 2 COOLING SYSTEM
1. Specifications
2. Structure
3. Removing Cooling System
3.1 Preparation
3.2 Removal Sequence of Expansion Tank and Radiator
3.3 Removal Sequence of Intercooler and Oil Cooler
3.4 Removal Sequence of Cooling Fan
3.5 Suggestions for Removal
4. Inspecting and Adjusting Radiator and Intercooler
4.1 Intercooler
4.2 Inspecting Fan Belt
4.3 Radiator
4.4 Antifreeze and Cooling Water
5. Installing Cooling System
5.1 Suggestions for Installation
6. Troubleshooting
7. Service Data
7.1 Fan Belt
7.2 Radiator
7.3 Expansion Tank
7.4 Intercooler
7.5 Oil Cooler
Chapter 3 ELECTRICAL SYSTEM
1. Chassis Electrical Components and Wiring Outline
1.1 Electrical Components and Wiring Diagram of Each System
2. Console Box
2.1 Outline of Console Box
2.2 Removing Meter Panel
2.3 Installing Meter Panel
3. Main Electrical Components
3.1 Meter Panel
3.2 Select Switch
3.3 Brake Warning Icon
3.4 Key Switch (Anti-Restart Switch) .
3.5 Light Switch and Turn Signal Switch
3.6 Direction (FNR) Switch
3.7 Horn
3.8 Fuel Tank Unit
3.9 Stop Light Switch
3.10 Thermo Switch (T/C Oil)
3.11 Speed Sensor
3.12 Fuse Box
3.13 Relay Box
3.14 Adjusting Procedure for Accelerator Pedal
3.15 Low Air Pressure Switch
3.16 List of Lights
4. Battery and Maintenance
4.1 Battery Specific Gravity Condition and Adjustment
4.2 Relationship Between Electrolyte Specific Gravity and State of Charge
4.3 Precautions for Battery Charging
5. Meter panel
5.1 Meter Panel Layout
5.2 Basic Display
5.3 Basic Operation
5.4 When a Warning Occurs
5.5 When Several Warnings Occur Simultaneously
5.6 Warning Symbols
5.7 Warning Icons
5.8 Optional Features
5.9 Hour Meter
5.10 Troubleshooting
6. Wire Color
6.1 List of Wire Color Codes
7. Troubleshooting
7.1 Engine Startup Problem
7.2 Gauge-Related Problems
7.3 Light-Related Problems
7.4 Warning Device Problems
7.5 Battery-Related Problems
Chapter 4 CONTROLLERS
1. Outline
1.1 System Configuration
1.2 Color Coding
1.3 Controller External View
2. Service Tool Functions
2.1 Menu Structure
2.2 Input Monitor and Output Monitor
2.3 Truck Status
2.4 Truck History
3. Diagnostic Code List
4. Troubleshooting
4.1 General Precautions
4.2 VCM-7 Memory Check Warning (F01)
4.3 VCM-7 Battery Voltage Warning (F02)
4.4 VCM-7 Communication Warning (F03)
4.5 Meter Panel Communication Warning (F07)
4.6 Lift Lever Neutral Warning (F10)
4.7 Tilt Lever Neutral Warning (F11)
4.8 Attachment 1 Lever Neutral Warning (F12)
4.9 Attachment 2 Lever Neutral Warning (F13)
4.10 Attachment 3 Lever Neutral Warning (F14)
4.11 ECM Communication Warning (F15)
4.12 Direction Lever Warning (F16)
4.13 Vehicle Speed Warning (F17)
4.14 Lift Lever Warning (F20)
4.15 Tilt Lever Warning (F22)
4.16 Attachment 1 Lever Warning (F24)
4.17 Attachment 2 Lever Warning (F26)
4.18 Attachment 3 Lever Warning (F28)
4.19 Joystick Duplicate Warning (F29)
4.20 Vehicle Speed Sensor Warning (F34)
4.21 Output Unit Warning (F41)
4.22 Output Unit Supply Voltage Warning (F44)
4.23 Output Unit Communication Warning (F45)
4.24 Input Unit Warning (F46)
4.25 Input Unit Communication Warning (F49)
4.26 Lift up Solenoid Warning (F50)
4.27 Lift Down Solenoid Warning (F52)
4.28 Lift Solenoid Leak (F54)
4.29 Tilt Forward Solenoid Warning (F55)
4.30 Tilt Backward Solenoid Warning (F57)
4.31 Tilt Solenoid Leak (F59)
4.32 Attachment 1A Solenoid Warning (F60)
4.33 Attachment 1B Solenoid Warning (F62)
4.34 Attachment 1 Solenoid Leak (F64)
4.35 Attachment 2A Solenoid Warning (F65)
4.36 Attachment 2B Solenoid Warning (F67)
4.37 Attachment 2 Solenoid Leak (F69)
4.38 Attachment 3A Solenoid Warning (F70)
4.39 Attachment 3B Solenoid Warning (F72)
4.40 Attachment 3 Solenoid Leak (F74)
4.41 Unload Solenoid Warning (F75)
4.42 Unload Solenoid Leak (F79)
4.43 Transmission Forward Solenoid Warning (F85)
4.44 Transmission Reverse Solenoid Warning (F87)
4.45 Transmission Solenoid Leak (F89)
4.46 VCM-7 Speed Change Solenoid 1 Warning (F93)
4.47 VCM-7 Speed Change Solenoid 2 Warning (F94)
4.48 VCM-7 Speed Change Solenoid Leak (F95)
4.49 VCM-7 Setting Warning (F96)
Chapter 5 POWER TRAIN
1. Specifications
2. Structure
3. Reduction Ratio
4. Removing and Installing Engine and Transmission Unit
4.1 Preparation
4.2 Removing Overhead Guard, Covers, and Air Cleaner Element
4.3 Removing Harnesses
4.4 Disconnecting Pipes and Hoses
4.5 Preparation for Removing Engine and Transmission Unit
4.6 Removing Engine and Transmission Unit
5. Installing Engine and Transmission Unit
5.1 Suggestions for Installation
5.2 Capacity and Brand of Oils and Cooling Water
Chapter 6 3-SPEED POWERSHIFT TRANSMISSION
1. Specifications
2. Structure
2.1 Torque Converter
2.2 Transmission
2.3 Power Flow - Forward
2.4 Power Flow - Reverse
2.5 Control Valve
2.6 Main Regulator Valve
2.7 3 Speed Transmission Hydraulic Lines
2.8 Automatic 3 Speed Shift Mechanism
2.9 Torque Converter Drive Control
3. Removing Transmission
3.1 Removing Torque Converter
4. Installing Transmission
5. Disassembling Torque Converter
5.1 Disassembly Sequence
5.2 Suggestions for Disassembly
6. Inspecting and Repairing Torque Converter
7. Assembling Torque Converter
7.1 Assembly Sequence
7.2 Suggestions for Assembling Torque Converter
8. Disassembling Transmission
8.1 Disassembly Sequence of Control Valve and External Parts
8.2 Disassembling Transmission Cover and Output, 1st/3rd Clutch, Forward Clucth, Reverse Clutch, and Input Shafts
8.3 Suggestions for Disassembling Transmission
8.4 Disassembly Sequence of Stator Shaft and Oil Pump
8.5 Suggestions for Disassembling Oil Pump
8.6 Disassembly Sequence of Forward Clutch Shaft Assembly
8.7 Suggestions for Disassembling Forward Clutch Shaft Assembly
8.8 Disassembly Sequence of 1st/3rd Speed Clutch Shaft Assembly
8.9 Suggestions for Disassembling 1st/3rd Clutch Shaft Assembly
8.10 Disassembly Sequence of Reverse Clutch Shaft Assembly
8.11 Suggestions for Disassembling Reverse Clutch Shaft Assembly
9. Inspecting and Repairing Transmission
10Assembling Transmission
10.1 Assembly Sequence of Forward Clutch Assembly (1st/3rd Clutch Shaft Assembly)
(Reverse Clutch Shaft Assembly) 6-33
10.2 Suggestions for AssemblingForward Clutch Assembly
(1st/3rd Clutch Shaft Assembly) (Reverse Clutch Shaft Assembly) 6-34
10.3 Assembly Sequence of Stator Shaft and Oil Pump
10.4 Suggestions for Assembling Stator Shaft and Oil Pump
10.5 Assembly Sequence of Input Shaft, Forward Clutch, 1st/3rd Speed Clutch, Reverse Clutch,
Output Shafts, and Transmission Cover
10.6 Suggestions for AssemblingInput Shaft, Forward Clutch, 1st/3rd Speed Clutch,
Reverse Clutch, Output Shafts, and Transmission Cover
10.7 Assembly Sequence of Control Valve and External Parts
11. Disassembling Control Valve
11.1 Disassembly Sequence
12. Inspecting and Repairing Control Valve
13. Assembling Control Valve
13.1 Preparation
13.2 Assembly Sequence
13.3 Suggestions for Assembling Control Valve
14. Disassembling Main Regulator Valve
14.1 Disassembly Sequence
15. Inspecting and Repairing Main Regulator Valve
16. Assembling Main Regulator Valve
16.1 Suggestions for Assembly
17. Adjustment
17.1 Adjusting Brake Pedal and Inching Pedal
17.2 Checking Oil Pressure
17.3 Stall Speed Measurement
17.4 10 m Start Acceleration Test
17.5 Testing Automatic 3 Speed Transmission Functions
18. Troubleshooting
19. Service Data
19.1 Stall Speed and Oil Pressure
19.2 Pump Boss
19.3 Pilot Boss
19.4 Oil Pump
19.5 Stator
19.6 Flexible Plate
19.7 Clutches
19.8 Input Shaft, Forward, Reverse, and 1st/3rd Speed Clutch Shafts, and Servo Case
19.9 Backlash of Gears
19.10 Control Valve
19.11 Main Regulator Valve
19.12 Inching Pedal Control
Chapter 7 FRONT AXLE AND REDUCTION DIFFERENTIAL
1. Specifications
2. Structure
2.1 General Description (FD100N1 to FD150AN1)
2.2 General Description (FD160AN1)
2.3 Reduction Differential
3. Removing Front Wheels
3.1 Preparation
3.2 Removal Sequence
3.3 Suggestions for Removal
4. Installing Front Wheels
4.1 Suggestions for Installation
5. Removing Front Axle and Reduction Differential
5.1 Preparation
5.2 Removal Sequence
5.3 Suggestions for Removal
6. Installing Front Axle and Reduction Differential
6.1 Suggestions for Installation
7. Removing Reduction Differential
7.1 Preparation
7.2 Removal Sequence
7.3 Suggestions for Removal
8. Installing Reduction Differential
8.1 Suggestions for Installation
9. Disassembling Hub Reduction (FD100N1 to FD150AN1)
9.1 Preparation (On-Truck Condition)
9.2 Disassembly Sequence of Hub Reduction
9.3 Suggestions for Disassembling Hub Reduction
9.4 Disassembly Sequence of Wheel Brake
9.5 Suggestions for Disassembling Wheel Brake
10. Inspecting and Repairing Hub Reduction (FD100N1 toFD150AN1
10.1 Assembly Sequence of Wheel Brake
10.2 Suggestions for Assembling Wheel Brake
10.3 Assembly Sequence of Hub Reduction
10.4 Suggestions for Assembling Hub Reduction
11. Disassembling Hub Reduction (FD160AN1)
11.1 Disassembly Sequence of Hub Reduction
11.2 Suggestions for Disassembling Hub Reduction
11.3 Disassembly Sequence of Wheel Brake
12. Inspecting and Repairing Hub Reduction(FD160AN1)
12.1 Assembly Sequence of Wheel Brake
12.2 Suggestions for Assembling Wheel Brake
12.3 Assembly Sequence of Plates in Wheel Brake and Brake Cover
12.4 Suggestions for Assembling Plates in Wheel Brake and Brake Cover
12.5 Assembly Sequence of Hub Reduction
12.6 Suggestions for Assembling Hub Reduction Assembly
13. Disassembling Reduction Differential
13.1 Preparation
13.2 Disassembly Sequence of Differential Gear Assembly
13.3 Suggestions for Disassembling Differential Gear Assembly
13.4 Disassembly Sequence of Reduction and Parking Brake Assembly
13.5 Suggestions for Disassembling Reduction and Parking Brake Assembly
13.6 Inspecting and Repairing Reduction and Parking Brake Assembly
14. Assembling Reduction Differential
14.1 Assembly Sequence of Differential Gear Assembly
14.2 Suggestions for Assembling Differential GearAssembly
14.3 Adjusting Preload of Reduction Pinion
14.4 Adjusting the Contact Between Gear and PinionTeeth
14.5 Assembly Sequence of Reduction and Parking Brake Assembly
14.6 Assembling Reduction and Parking Brake Assembly
14.7 Assembly Sequence of Reduction Differential
14.8 Suggestions for Assembling Reduction Differential
15. Troubleshooting
16. Service Data
16.1 Front Axle (FD100N1 to FD150AN1)
16.2 Front Axle (FD160AN1)
16.3 Reduction Differential
Chapter 8 REAR AXLE
1. Specifications
2. Structure
2.1 Rear Axle
2.2 Power Steering Cylinder
3. Removing Rear Wheel
3.1 Preparation
3.2 Removal Sequence
3.3 Suggestions for Removal
4. Installing Rear Wheel
4.1 Suggestions for Installation
5. Removing Rear Axle
5.1 Preparation
5.2 Removal Sequence
6. Installing Rear Axle
6.1 Suggestions for Installation
7. Disassembling Rear Axle Assembly
7.1 Disassembly Sequence
7.2 Suggestions for Removal
8. Assembling Rear Axle
8.1 Assembly Sequence
9. Disassembling Power Steering Cylinder
9.1 Disassembly Sequence
9.2 Suggestions for Disassembly
10. Inspecting and Adjusting Power Steering Cylinder
11. Assembling Power Steering Cylinder
11.1 Assembly Sequence
11.2 Suggestions for Assembly
12. Adjustment
12.1 Measuring Minimum Turning Radius
13. Troubleshooting
14. Service Data
14.1 Rear Axle
14.2 Power Steering Cylinder
Chapter 9 BRAKE SYSTEM
1. Specifications
1.1 Dry Brake System
1.2 Wet Brake System
2. Structure
2.1 Outline of Wheel Brake System (Dry Brake System)
2.2 Outline of Wheel Brake System (Wet Brake System)
2.3 Structure of Oil Cooled Braking System
2.4 Air Dryer
2.5 Relay Valve
2.6 Brake Control Valve
2.7 Air Master (Dry Brake System)
2.8 Booster (Wet Brake System)
2.9 Wheel Brake (Dry Brake System)
2.10 Parking Brake System
2.11 Parking Brake Lever
2.12 Parking Brake
3. Removing Wheel Brake
3.1 Preparation
3.2 Removal Sequence (Dry Brake System)
3.3 Suggestions for Removal (Dry Brake System)
4. Installing Wheel Brake
4.1 Suggestions for Installation (Dry Brake System)
5. Disassembling Wheel Brake (Dry Brake System)
5.1 Disassembly Sequence
5.2 Suggestions for Disassembly
6. Inspecting and Repairing Wheel Brake (Dry Brake System)
7.Assembling Wheel Brake (Dry Brake System)
7.1 Assembly Sequence
7.2 Suggestions for Assembly
8. Disassembling Wheel Cylinder(Dry Brake System)
8.1 Disassembly Sequence
9. Inspecting and Repairing Wheel Cylinder (Dry Brake System)
10. Assembling Wheel Cylinder
10.1 Suggestions for Assembly
11. Disassembling Air Master (DryBrake System)
11.1 Disassembly Sequence
11.2 Suggestions for Disassembly
12. Assembling Air Master (Dry Brake System)
12.1 Suggestions for Assembly
13. Disassembling Booster (Wet Brake System)
13.1 Disassembly Sequence
13.2 Suggestions for Disassembly
14. Assembling Booster (Dry Brake System)
14.1 Suggestions for Assembly
15. Disassembling Parking Brake
15.1 Disassembly Sequence
16. Inspecting and Repairing Parking Brake
17. Assembling Parking Brake
17.1 Suggestions for Assembly
18. Disassembling Brake Control Valve
18.1 Disassembly Sequence
19. Assembling Brake Control Valve
19.1 Suggestions for Assembly
20. Disassembling Air Dryer
20.1 Disassembly Sequence
21. Inspecting and Repairing Air Dryer
21.1 Scheduled Inspection of Air Dryer
21.2 Inspecting and Adjusting Air Dryer After Assembly
22. Assembling Air Dryer
22.1 Suggestions for Assembly
23. Adjusting and Testing Actuation
23.1 Inspecting Wheel Brake
23.2 Inspecting Booster (Wet Brake System)
23.3 Bleeding Brake System
23.4 Bleeding Brake Pedal
23.5 Inspecting Brake Control Valve
23.6 Adjusting Parking Brake
23.7 Replacing Brake Cooling Oil
23.8 Flushing Brake Cooling Oil System
24. Troubleshooting
24.1 Wheel Brake
24.2 Parking Brake
24.3 Air Dryer
25.Service Data
25.1 Brake Pedal
25.2 Brake Control Valve
25.3 Air Master (Dry Brake System)
25.4 Booster (Wet Brake System)
25.5 Wheel Brake (Dry Brake System)
25.6 Wheel Cylinder (Dry Brake System)
25.7 Parking Brake Lever
25.8 Parking Brake Drum
25.9 Air Dryer
Chapter 10 STEERING SYSTEM
1. Specifications
2. Structure
2.1 Steering System
2.2 Steering Valve
2.3 Steering Column
3. Removing and Installing Steering Valve Piping
3.1 Main Components
3.2 Suggestions for Disassembly and Assembly
4. Removing and Installing Steering Wheel, Steering Valve, and Tilt Lock Lever
4.1 Removing Steering Wheel
4.2 Installing Steering Wheel
4.3 Inspecting Steering Wheel After Installation
4.4 Removing Steering Valve
4.5 Installing Steering Wheel
4.6 Disassembling Tilt Lock Lever
4.7 Assembling Tilt Lock Lever
5. Disassembling Steering Valve
5.1 Disassembly Sequence
5.2 Suggestions for Disassembling Steering Valve
5.3 Inspecting Steering Valve after Disassembly
6. Assembling Steering Valve
6.1 Preparation
6.2 Assembly Sequence
6.3 Suggestions for Assembly
7. Troubleshooting
8. Service Data
Chapter 11 HYDRAULIC SYSTEM
1. Specifications
2. Structure
2.1 Hydraulic Line
2.2 Hydraulic Tank
2.3 Gear Pump
2.4 Priority Valve
2.5 Control Valve
2.6 Lift and Tilt Cylinders
2.7 Flow Regulator Valve
3. Removing Control Valve
3.1 Preparation
3.2 Removal Sequence
3.3 Suggestions for Removal
4. Removing Lift Cylinders
4.1 Suggestions for Removal
5. Installing Lift Cylinders
5.1 Suggestions for Installation
6. Removing Tilt Cylinders
6.1 Preparation
6.2 Removal Sequence
6.3 Suggestions for Removal
7. Removing Gear Pump
8. Disassembling Gear Pump
8.1 Preparation
8.2 Disassembly Sequence
8.3 Suggestions for Disassembly
9. Inspecting and Repairing Gear Pump
10 .Assembling Gear Pump
10.1 Preparation
10.2 Assembly Sequence
10.3 Suggestions for Assembly
11. Installing Gear Pump
12. Disassembling Priority Valve
12.1 Disassembly Sequence
12.2 Suggestions for Disassembly
13. Assembling Priority Valve
13.1 Suggestions for Assembly
14. Disassembling and Assembling Control Valve
14.1 Disassembly Sequence
14.2 Assembly Sequence
14.3 Suggestions for Assembly
14.4 Disassembling Inlet Valve Assembly
14.5 Cleaning and Inspecting Inlet Valve Assembly
14.6 Assembling Inlet Valve Assembly
14.7 Disassembling and Assembling Tilt Valve Assembly
14.8 Cleaning and Inspecting Tilt Valve Assembly
14.9 Assembling Tilt Valve Assembly
14.10 Disassembling and AssemblingAttachment Valve Assembly
14.11 Cleaning and Inspecting Attachment Valve Assembly
14.12 Assembling Attachment Valve Assembly
15. Disassembling Flow Regulator Valve
15.1 Disassembly Sequence
16. Inspecting and Repairing Flow Regulator Valve
17. Assembling Flow Regulator Valve
18.Disassembling Lift Cylinder
18.1 Disassembly Sequence
18.2 Suggestions for Disassembly
19 .Inspecting Lift Cylinder
20. Assembling Lift Cylinders
20.1 Assembly Sequence
20.2 Suggestions for Assembly
21. Disassembling Tilt Cylinder
21.1 Disassembly Sequence
21.2 Suggestions for Disassembly
22 .Inspecting and Repairing Tilt Cylinder
23 . Assembling Tilt Cylinder
23.1 Assembly Sequence
23.2 Suggestions for Assembly
24. Inspecting and Adjusting Hydraulic System
24.1 Hydraulic Oil
24.2 Test Operation of Gear Pump
24.3 Control Valve
24.4 Adjusting Main Relief Valve
24.5 Checking Priority Valve Function
25. Drift Test
25.1 Loaded Drift Test
25.2 Tilt Drift Test
26. Troubleshooting
27. Service Data
27.1 Gear Pump
27.2 Control Valve
27.3 Priority Valve
27.4 Hydraulic Tank
27.5 Flow Regulator Valve
27.6 Lift Cylinder
27.7 Tilt Cylinder
Chapter 12 MAST AND FORKS
1. Specifications
1.1 Mast
1.2 Forks
2. Structure
3. Removing Mast and Lift Bracket
3.1 Removal Sequence
3.2 Suggestions for Removal
4. Disassembling Mast Assembly
4.1 Disassembly Sequence
4.2 Suggestions for Disassembly
5. Inspecting and Repairing MastAssembly
6. Assembling Mast Assembly
6.1 Suggestions for Assembly
7. Adjusting Mast Assembly
8. Troubleshooting
9. Service Data
Chapter 13 SIDE SHIFTER
1. Applicable Attachment Models
2. Specifications
2.1 Applicable Forks
3. Structure
3.1 Side Shifter
3.2 Side Shifter With Fork Positioner
4. Removing Main Roller and Side Roller From Lift Bracket
4.1 Removal Sequence
5. Adjusting Lift Bracket Clearance
6. Installing Main Roller and Side Roller
6.1 Suggestions for Installation
7. Disassembling Side Shifter Cylinder
7.1 Disassembly Sequence
7.2 Suggestions for Disassembly
8. Assembling Side Shifter Cylinder
8.1 Assembly Sequence
8.2 Suggestions for Assembly
9. Inspecting and Adjusting Side Shifter Cylinder
10. Troubleshooting
Chapter 14 FORK POSITIONER
1. Applicable Attachment Models
2. Specifications
2.1 Fork Positioner
2.2 Applicable Forks
3. Structure
4. Removing Main Roller and Side Roller From Lift Bracket
4.1 Removal Sequence
5. Adjusting Lift Bracket Clearance
6. Installing Main Roller and Side Roller
6.1 Suggestions for Installation
7. Troubleshooting
Chapter 15 SERVICE DATA
1. Maintenance Schedule
2. Tightening Torques for Standard Bolts and Nuts
2.1 Metric Fine Thread
2.2 Metric Coarse Thread
3. Periodic Replacement Parts
3.1 Location of Periodic Replacement Parts
4. Lubrication Schedule
4.1 Lubrication Chart
4.2 Fuel and Lubricant Specifications
4.3 Adjustment Value and Oil Capacity
5. Weight of Major Devices
6. Special Tools
Chapter 16 HOW TO READ CIRCUIT DIAGRAMS
1. Description of Circuit Diagrams
1.1 Circuit Diagrams
1.2 Connector Diagrams
2. How to Read Circuit Diagrams
2.1 Symbols
2.2 Sheet Symbol
2.3 Connecting Lines
2.4 Equipment
2.5 Relay Contactor and Coil
2.6 Connectors
2.7 Indication of Connecting Line
2.8 Indication of GND (Earth)
2.9 Indication of Another Specification
3. How to Read Connector Diagrams
4. Abbreviation
Chapter 17 CIRCUIT DIAGRAM
Original factory manuals for Mitsubishi Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
FD100N1 (AF15E-00011-up)
FD120N1 (AF15E-00011-up)
FD135N1 (AF15E-00011-up)
FD150AN1 (AF24C-00011-up)
FD160AN1 (AF39A-00011-up)
Language: English
Format: ZIP, Contained set of PDF Manuals:
1. Diesel Engine Perkins 1204E Manual, PDF, 880 Pages
Contents:
Specifications
Disassembly and Assembly
Systems Operation Testing and Adjusting
Troubleshooting
Operation and Maintenance Manual
2. Chassis and Mast Service manual, PDF, 684 Pages
Contents:
Chapter 1 GENERAL INFORMATION
1. Model View
2. Applicable Forklift Truck Models
3. Serial Number Locations
4. Specifications
4.1 Dimensions
4.2 Performance
Chapter 2 COOLING SYSTEM
1. Specifications
2. Structure
3. Removing Cooling System
3.1 Preparation
3.2 Removal Sequence of Expansion Tank and Radiator
3.3 Removal Sequence of Intercooler and Oil Cooler
3.4 Removal Sequence of Cooling Fan
3.5 Suggestions for Removal
4. Inspecting and Adjusting Radiator and Intercooler
4.1 Intercooler
4.2 Inspecting Fan Belt
4.3 Radiator
4.4 Antifreeze and Cooling Water
5. Installing Cooling System
5.1 Suggestions for Installation
6. Troubleshooting
7. Service Data
7.1 Fan Belt
7.2 Radiator
7.3 Expansion Tank
7.4 Intercooler
7.5 Oil Cooler
Chapter 3 ELECTRICAL SYSTEM
1. Chassis Electrical Components and Wiring Outline
1.1 Electrical Components and Wiring Diagram of Each System
2. Console Box
2.1 Outline of Console Box
2.2 Removing Meter Panel
2.3 Installing Meter Panel
3. Main Electrical Components
3.1 Meter Panel
3.2 Select Switch
3.3 Brake Warning Icon
3.4 Key Switch (Anti-Restart Switch) .
3.5 Light Switch and Turn Signal Switch
3.6 Direction (FNR) Switch
3.7 Horn
3.8 Fuel Tank Unit
3.9 Stop Light Switch
3.10 Thermo Switch (T/C Oil)
3.11 Speed Sensor
3.12 Fuse Box
3.13 Relay Box
3.14 Adjusting Procedure for Accelerator Pedal
3.15 Low Air Pressure Switch
3.16 List of Lights
4. Battery and Maintenance
4.1 Battery Specific Gravity Condition and Adjustment
4.2 Relationship Between Electrolyte Specific Gravity and State of Charge
4.3 Precautions for Battery Charging
5. Meter panel
5.1 Meter Panel Layout
5.2 Basic Display
5.3 Basic Operation
5.4 When a Warning Occurs
5.5 When Several Warnings Occur Simultaneously
5.6 Warning Symbols
5.7 Warning Icons
5.8 Optional Features
5.9 Hour Meter
5.10 Troubleshooting
6. Wire Color
6.1 List of Wire Color Codes
7. Troubleshooting
7.1 Engine Startup Problem
7.2 Gauge-Related Problems
7.3 Light-Related Problems
7.4 Warning Device Problems
7.5 Battery-Related Problems
Chapter 4 CONTROLLERS
1. Outline
1.1 System Configuration
1.2 Color Coding
1.3 Controller External View
2. Service Tool Functions
2.1 Menu Structure
2.2 Input Monitor and Output Monitor
2.3 Truck Status
2.4 Truck History
3. Diagnostic Code List
4. Troubleshooting
4.1 General Precautions
4.2 VCM-7 Memory Check Warning (F01)
4.3 VCM-7 Battery Voltage Warning (F02)
4.4 VCM-7 Communication Warning (F03)
4.5 Meter Panel Communication Warning (F07)
4.6 Lift Lever Neutral Warning (F10)
4.7 Tilt Lever Neutral Warning (F11)
4.8 Attachment 1 Lever Neutral Warning (F12)
4.9 Attachment 2 Lever Neutral Warning (F13)
4.10 Attachment 3 Lever Neutral Warning (F14)
4.11 ECM Communication Warning (F15)
4.12 Direction Lever Warning (F16)
4.13 Vehicle Speed Warning (F17)
4.14 Lift Lever Warning (F20)
4.15 Tilt Lever Warning (F22)
4.16 Attachment 1 Lever Warning (F24)
4.17 Attachment 2 Lever Warning (F26)
4.18 Attachment 3 Lever Warning (F28)
4.19 Joystick Duplicate Warning (F29)
4.20 Vehicle Speed Sensor Warning (F34)
4.21 Output Unit Warning (F41)
4.22 Output Unit Supply Voltage Warning (F44)
4.23 Output Unit Communication Warning (F45)
4.24 Input Unit Warning (F46)
4.25 Input Unit Communication Warning (F49)
4.26 Lift up Solenoid Warning (F50)
4.27 Lift Down Solenoid Warning (F52)
4.28 Lift Solenoid Leak (F54)
4.29 Tilt Forward Solenoid Warning (F55)
4.30 Tilt Backward Solenoid Warning (F57)
4.31 Tilt Solenoid Leak (F59)
4.32 Attachment 1A Solenoid Warning (F60)
4.33 Attachment 1B Solenoid Warning (F62)
4.34 Attachment 1 Solenoid Leak (F64)
4.35 Attachment 2A Solenoid Warning (F65)
4.36 Attachment 2B Solenoid Warning (F67)
4.37 Attachment 2 Solenoid Leak (F69)
4.38 Attachment 3A Solenoid Warning (F70)
4.39 Attachment 3B Solenoid Warning (F72)
4.40 Attachment 3 Solenoid Leak (F74)
4.41 Unload Solenoid Warning (F75)
4.42 Unload Solenoid Leak (F79)
4.43 Transmission Forward Solenoid Warning (F85)
4.44 Transmission Reverse Solenoid Warning (F87)
4.45 Transmission Solenoid Leak (F89)
4.46 VCM-7 Speed Change Solenoid 1 Warning (F93)
4.47 VCM-7 Speed Change Solenoid 2 Warning (F94)
4.48 VCM-7 Speed Change Solenoid Leak (F95)
4.49 VCM-7 Setting Warning (F96)
Chapter 5 POWER TRAIN
1. Specifications
2. Structure
3. Reduction Ratio
4. Removing and Installing Engine and Transmission Unit
4.1 Preparation
4.2 Removing Overhead Guard, Covers, and Air Cleaner Element
4.3 Removing Harnesses
4.4 Disconnecting Pipes and Hoses
4.5 Preparation for Removing Engine and Transmission Unit
4.6 Removing Engine and Transmission Unit
5. Installing Engine and Transmission Unit
5.1 Suggestions for Installation
5.2 Capacity and Brand of Oils and Cooling Water
Chapter 6 3-SPEED POWERSHIFT TRANSMISSION
1. Specifications
2. Structure
2.1 Torque Converter
2.2 Transmission
2.3 Power Flow - Forward
2.4 Power Flow - Reverse
2.5 Control Valve
2.6 Main Regulator Valve
2.7 3 Speed Transmission Hydraulic Lines
2.8 Automatic 3 Speed Shift Mechanism
2.9 Torque Converter Drive Control
3. Removing Transmission
3.1 Removing Torque Converter
4. Installing Transmission
5. Disassembling Torque Converter
5.1 Disassembly Sequence
5.2 Suggestions for Disassembly
6. Inspecting and Repairing Torque Converter
7. Assembling Torque Converter
7.1 Assembly Sequence
7.2 Suggestions for Assembling Torque Converter
8. Disassembling Transmission
8.1 Disassembly Sequence of Control Valve and External Parts
8.2 Disassembling Transmission Cover and Output, 1st/3rd Clutch, Forward Clucth, Reverse Clutch, and Input Shafts
8.3 Suggestions for Disassembling Transmission
8.4 Disassembly Sequence of Stator Shaft and Oil Pump
8.5 Suggestions for Disassembling Oil Pump
8.6 Disassembly Sequence of Forward Clutch Shaft Assembly
8.7 Suggestions for Disassembling Forward Clutch Shaft Assembly
8.8 Disassembly Sequence of 1st/3rd Speed Clutch Shaft Assembly
8.9 Suggestions for Disassembling 1st/3rd Clutch Shaft Assembly
8.10 Disassembly Sequence of Reverse Clutch Shaft Assembly
8.11 Suggestions for Disassembling Reverse Clutch Shaft Assembly
9. Inspecting and Repairing Transmission
10Assembling Transmission
10.1 Assembly Sequence of Forward Clutch Assembly (1st/3rd Clutch Shaft Assembly)
(Reverse Clutch Shaft Assembly) 6-33
10.2 Suggestions for AssemblingForward Clutch Assembly
(1st/3rd Clutch Shaft Assembly) (Reverse Clutch Shaft Assembly) 6-34
10.3 Assembly Sequence of Stator Shaft and Oil Pump
10.4 Suggestions for Assembling Stator Shaft and Oil Pump
10.5 Assembly Sequence of Input Shaft, Forward Clutch, 1st/3rd Speed Clutch, Reverse Clutch,
Output Shafts, and Transmission Cover
10.6 Suggestions for AssemblingInput Shaft, Forward Clutch, 1st/3rd Speed Clutch,
Reverse Clutch, Output Shafts, and Transmission Cover
10.7 Assembly Sequence of Control Valve and External Parts
11. Disassembling Control Valve
11.1 Disassembly Sequence
12. Inspecting and Repairing Control Valve
13. Assembling Control Valve
13.1 Preparation
13.2 Assembly Sequence
13.3 Suggestions for Assembling Control Valve
14. Disassembling Main Regulator Valve
14.1 Disassembly Sequence
15. Inspecting and Repairing Main Regulator Valve
16. Assembling Main Regulator Valve
16.1 Suggestions for Assembly
17. Adjustment
17.1 Adjusting Brake Pedal and Inching Pedal
17.2 Checking Oil Pressure
17.3 Stall Speed Measurement
17.4 10 m Start Acceleration Test
17.5 Testing Automatic 3 Speed Transmission Functions
18. Troubleshooting
19. Service Data
19.1 Stall Speed and Oil Pressure
19.2 Pump Boss
19.3 Pilot Boss
19.4 Oil Pump
19.5 Stator
19.6 Flexible Plate
19.7 Clutches
19.8 Input Shaft, Forward, Reverse, and 1st/3rd Speed Clutch Shafts, and Servo Case
19.9 Backlash of Gears
19.10 Control Valve
19.11 Main Regulator Valve
19.12 Inching Pedal Control
Chapter 7 FRONT AXLE AND REDUCTION DIFFERENTIAL
1. Specifications
2. Structure
2.1 General Description (FD100N1 to FD150AN1)
2.2 General Description (FD160AN1)
2.3 Reduction Differential
3. Removing Front Wheels
3.1 Preparation
3.2 Removal Sequence
3.3 Suggestions for Removal
4. Installing Front Wheels
4.1 Suggestions for Installation
5. Removing Front Axle and Reduction Differential
5.1 Preparation
5.2 Removal Sequence
5.3 Suggestions for Removal
6. Installing Front Axle and Reduction Differential
6.1 Suggestions for Installation
7. Removing Reduction Differential
7.1 Preparation
7.2 Removal Sequence
7.3 Suggestions for Removal
8. Installing Reduction Differential
8.1 Suggestions for Installation
9. Disassembling Hub Reduction (FD100N1 to FD150AN1)
9.1 Preparation (On-Truck Condition)
9.2 Disassembly Sequence of Hub Reduction
9.3 Suggestions for Disassembling Hub Reduction
9.4 Disassembly Sequence of Wheel Brake
9.5 Suggestions for Disassembling Wheel Brake
10. Inspecting and Repairing Hub Reduction (FD100N1 toFD150AN1
10.1 Assembly Sequence of Wheel Brake
10.2 Suggestions for Assembling Wheel Brake
10.3 Assembly Sequence of Hub Reduction
10.4 Suggestions for Assembling Hub Reduction
11. Disassembling Hub Reduction (FD160AN1)
11.1 Disassembly Sequence of Hub Reduction
11.2 Suggestions for Disassembling Hub Reduction
11.3 Disassembly Sequence of Wheel Brake
12. Inspecting and Repairing Hub Reduction(FD160AN1)
12.1 Assembly Sequence of Wheel Brake
12.2 Suggestions for Assembling Wheel Brake
12.3 Assembly Sequence of Plates in Wheel Brake and Brake Cover
12.4 Suggestions for Assembling Plates in Wheel Brake and Brake Cover
12.5 Assembly Sequence of Hub Reduction
12.6 Suggestions for Assembling Hub Reduction Assembly
13. Disassembling Reduction Differential
13.1 Preparation
13.2 Disassembly Sequence of Differential Gear Assembly
13.3 Suggestions for Disassembling Differential Gear Assembly
13.4 Disassembly Sequence of Reduction and Parking Brake Assembly
13.5 Suggestions for Disassembling Reduction and Parking Brake Assembly
13.6 Inspecting and Repairing Reduction and Parking Brake Assembly
14. Assembling Reduction Differential
14.1 Assembly Sequence of Differential Gear Assembly
14.2 Suggestions for Assembling Differential GearAssembly
14.3 Adjusting Preload of Reduction Pinion
14.4 Adjusting the Contact Between Gear and PinionTeeth
14.5 Assembly Sequence of Reduction and Parking Brake Assembly
14.6 Assembling Reduction and Parking Brake Assembly
14.7 Assembly Sequence of Reduction Differential
14.8 Suggestions for Assembling Reduction Differential
15. Troubleshooting
16. Service Data
16.1 Front Axle (FD100N1 to FD150AN1)
16.2 Front Axle (FD160AN1)
16.3 Reduction Differential
Chapter 8 REAR AXLE
1. Specifications
2. Structure
2.1 Rear Axle
2.2 Power Steering Cylinder
3. Removing Rear Wheel
3.1 Preparation
3.2 Removal Sequence
3.3 Suggestions for Removal
4. Installing Rear Wheel
4.1 Suggestions for Installation
5. Removing Rear Axle
5.1 Preparation
5.2 Removal Sequence
6. Installing Rear Axle
6.1 Suggestions for Installation
7. Disassembling Rear Axle Assembly
7.1 Disassembly Sequence
7.2 Suggestions for Removal
8. Assembling Rear Axle
8.1 Assembly Sequence
9. Disassembling Power Steering Cylinder
9.1 Disassembly Sequence
9.2 Suggestions for Disassembly
10. Inspecting and Adjusting Power Steering Cylinder
11. Assembling Power Steering Cylinder
11.1 Assembly Sequence
11.2 Suggestions for Assembly
12. Adjustment
12.1 Measuring Minimum Turning Radius
13. Troubleshooting
14. Service Data
14.1 Rear Axle
14.2 Power Steering Cylinder
Chapter 9 BRAKE SYSTEM
1. Specifications
1.1 Dry Brake System
1.2 Wet Brake System
2. Structure
2.1 Outline of Wheel Brake System (Dry Brake System)
2.2 Outline of Wheel Brake System (Wet Brake System)
2.3 Structure of Oil Cooled Braking System
2.4 Air Dryer
2.5 Relay Valve
2.6 Brake Control Valve
2.7 Air Master (Dry Brake System)
2.8 Booster (Wet Brake System)
2.9 Wheel Brake (Dry Brake System)
2.10 Parking Brake System
2.11 Parking Brake Lever
2.12 Parking Brake
3. Removing Wheel Brake
3.1 Preparation
3.2 Removal Sequence (Dry Brake System)
3.3 Suggestions for Removal (Dry Brake System)
4. Installing Wheel Brake
4.1 Suggestions for Installation (Dry Brake System)
5. Disassembling Wheel Brake (Dry Brake System)
5.1 Disassembly Sequence
5.2 Suggestions for Disassembly
6. Inspecting and Repairing Wheel Brake (Dry Brake System)
7.Assembling Wheel Brake (Dry Brake System)
7.1 Assembly Sequence
7.2 Suggestions for Assembly
8. Disassembling Wheel Cylinder(Dry Brake System)
8.1 Disassembly Sequence
9. Inspecting and Repairing Wheel Cylinder (Dry Brake System)
10. Assembling Wheel Cylinder
10.1 Suggestions for Assembly
11. Disassembling Air Master (DryBrake System)
11.1 Disassembly Sequence
11.2 Suggestions for Disassembly
12. Assembling Air Master (Dry Brake System)
12.1 Suggestions for Assembly
13. Disassembling Booster (Wet Brake System)
13.1 Disassembly Sequence
13.2 Suggestions for Disassembly
14. Assembling Booster (Dry Brake System)
14.1 Suggestions for Assembly
15. Disassembling Parking Brake
15.1 Disassembly Sequence
16. Inspecting and Repairing Parking Brake
17. Assembling Parking Brake
17.1 Suggestions for Assembly
18. Disassembling Brake Control Valve
18.1 Disassembly Sequence
19. Assembling Brake Control Valve
19.1 Suggestions for Assembly
20. Disassembling Air Dryer
20.1 Disassembly Sequence
21. Inspecting and Repairing Air Dryer
21.1 Scheduled Inspection of Air Dryer
21.2 Inspecting and Adjusting Air Dryer After Assembly
22. Assembling Air Dryer
22.1 Suggestions for Assembly
23. Adjusting and Testing Actuation
23.1 Inspecting Wheel Brake
23.2 Inspecting Booster (Wet Brake System)
23.3 Bleeding Brake System
23.4 Bleeding Brake Pedal
23.5 Inspecting Brake Control Valve
23.6 Adjusting Parking Brake
23.7 Replacing Brake Cooling Oil
23.8 Flushing Brake Cooling Oil System
24. Troubleshooting
24.1 Wheel Brake
24.2 Parking Brake
24.3 Air Dryer
25.Service Data
25.1 Brake Pedal
25.2 Brake Control Valve
25.3 Air Master (Dry Brake System)
25.4 Booster (Wet Brake System)
25.5 Wheel Brake (Dry Brake System)
25.6 Wheel Cylinder (Dry Brake System)
25.7 Parking Brake Lever
25.8 Parking Brake Drum
25.9 Air Dryer
Chapter 10 STEERING SYSTEM
1. Specifications
2. Structure
2.1 Steering System
2.2 Steering Valve
2.3 Steering Column
3. Removing and Installing Steering Valve Piping
3.1 Main Components
3.2 Suggestions for Disassembly and Assembly
4. Removing and Installing Steering Wheel, Steering Valve, and Tilt Lock Lever
4.1 Removing Steering Wheel
4.2 Installing Steering Wheel
4.3 Inspecting Steering Wheel After Installation
4.4 Removing Steering Valve
4.5 Installing Steering Wheel
4.6 Disassembling Tilt Lock Lever
4.7 Assembling Tilt Lock Lever
5. Disassembling Steering Valve
5.1 Disassembly Sequence
5.2 Suggestions for Disassembling Steering Valve
5.3 Inspecting Steering Valve after Disassembly
6. Assembling Steering Valve
6.1 Preparation
6.2 Assembly Sequence
6.3 Suggestions for Assembly
7. Troubleshooting
8. Service Data
Chapter 11 HYDRAULIC SYSTEM
1. Specifications
2. Structure
2.1 Hydraulic Line
2.2 Hydraulic Tank
2.3 Gear Pump
2.4 Priority Valve
2.5 Control Valve
2.6 Lift and Tilt Cylinders
2.7 Flow Regulator Valve
3. Removing Control Valve
3.1 Preparation
3.2 Removal Sequence
3.3 Suggestions for Removal
4. Removing Lift Cylinders
4.1 Suggestions for Removal
5. Installing Lift Cylinders
5.1 Suggestions for Installation
6. Removing Tilt Cylinders
6.1 Preparation
6.2 Removal Sequence
6.3 Suggestions for Removal
7. Removing Gear Pump
8. Disassembling Gear Pump
8.1 Preparation
8.2 Disassembly Sequence
8.3 Suggestions for Disassembly
9. Inspecting and Repairing Gear Pump
10 .Assembling Gear Pump
10.1 Preparation
10.2 Assembly Sequence
10.3 Suggestions for Assembly
11. Installing Gear Pump
12. Disassembling Priority Valve
12.1 Disassembly Sequence
12.2 Suggestions for Disassembly
13. Assembling Priority Valve
13.1 Suggestions for Assembly
14. Disassembling and Assembling Control Valve
14.1 Disassembly Sequence
14.2 Assembly Sequence
14.3 Suggestions for Assembly
14.4 Disassembling Inlet Valve Assembly
14.5 Cleaning and Inspecting Inlet Valve Assembly
14.6 Assembling Inlet Valve Assembly
14.7 Disassembling and Assembling Tilt Valve Assembly
14.8 Cleaning and Inspecting Tilt Valve Assembly
14.9 Assembling Tilt Valve Assembly
14.10 Disassembling and AssemblingAttachment Valve Assembly
14.11 Cleaning and Inspecting Attachment Valve Assembly
14.12 Assembling Attachment Valve Assembly
15. Disassembling Flow Regulator Valve
15.1 Disassembly Sequence
16. Inspecting and Repairing Flow Regulator Valve
17. Assembling Flow Regulator Valve
18.Disassembling Lift Cylinder
18.1 Disassembly Sequence
18.2 Suggestions for Disassembly
19 .Inspecting Lift Cylinder
20. Assembling Lift Cylinders
20.1 Assembly Sequence
20.2 Suggestions for Assembly
21. Disassembling Tilt Cylinder
21.1 Disassembly Sequence
21.2 Suggestions for Disassembly
22 .Inspecting and Repairing Tilt Cylinder
23 . Assembling Tilt Cylinder
23.1 Assembly Sequence
23.2 Suggestions for Assembly
24. Inspecting and Adjusting Hydraulic System
24.1 Hydraulic Oil
24.2 Test Operation of Gear Pump
24.3 Control Valve
24.4 Adjusting Main Relief Valve
24.5 Checking Priority Valve Function
25. Drift Test
25.1 Loaded Drift Test
25.2 Tilt Drift Test
26. Troubleshooting
27. Service Data
27.1 Gear Pump
27.2 Control Valve
27.3 Priority Valve
27.4 Hydraulic Tank
27.5 Flow Regulator Valve
27.6 Lift Cylinder
27.7 Tilt Cylinder
Chapter 12 MAST AND FORKS
1. Specifications
1.1 Mast
1.2 Forks
2. Structure
3. Removing Mast and Lift Bracket
3.1 Removal Sequence
3.2 Suggestions for Removal
4. Disassembling Mast Assembly
4.1 Disassembly Sequence
4.2 Suggestions for Disassembly
5. Inspecting and Repairing MastAssembly
6. Assembling Mast Assembly
6.1 Suggestions for Assembly
7. Adjusting Mast Assembly
8. Troubleshooting
9. Service Data
Chapter 13 SIDE SHIFTER
1. Applicable Attachment Models
2. Specifications
2.1 Applicable Forks
3. Structure
3.1 Side Shifter
3.2 Side Shifter With Fork Positioner
4. Removing Main Roller and Side Roller From Lift Bracket
4.1 Removal Sequence
5. Adjusting Lift Bracket Clearance
6. Installing Main Roller and Side Roller
6.1 Suggestions for Installation
7. Disassembling Side Shifter Cylinder
7.1 Disassembly Sequence
7.2 Suggestions for Disassembly
8. Assembling Side Shifter Cylinder
8.1 Assembly Sequence
8.2 Suggestions for Assembly
9. Inspecting and Adjusting Side Shifter Cylinder
10. Troubleshooting
Chapter 14 FORK POSITIONER
1. Applicable Attachment Models
2. Specifications
2.1 Fork Positioner
2.2 Applicable Forks
3. Structure
4. Removing Main Roller and Side Roller From Lift Bracket
4.1 Removal Sequence
5. Adjusting Lift Bracket Clearance
6. Installing Main Roller and Side Roller
6.1 Suggestions for Installation
7. Troubleshooting
Chapter 15 SERVICE DATA
1. Maintenance Schedule
2. Tightening Torques for Standard Bolts and Nuts
2.1 Metric Fine Thread
2.2 Metric Coarse Thread
3. Periodic Replacement Parts
3.1 Location of Periodic Replacement Parts
4. Lubrication Schedule
4.1 Lubrication Chart
4.2 Fuel and Lubricant Specifications
4.3 Adjustment Value and Oil Capacity
5. Weight of Major Devices
6. Special Tools
Chapter 16 HOW TO READ CIRCUIT DIAGRAMS
1. Description of Circuit Diagrams
1.1 Circuit Diagrams
1.2 Connector Diagrams
2. How to Read Circuit Diagrams
2.1 Symbols
2.2 Sheet Symbol
2.3 Connecting Lines
2.4 Equipment
2.5 Relay Contactor and Coil
2.6 Connectors
2.7 Indication of Connecting Line
2.8 Indication of GND (Earth)
2.9 Indication of Another Specification
3. How to Read Connector Diagrams
4. Abbreviation
Chapter 17 CIRCUIT DIAGRAM
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