Yale MRW020, MRW030, MSW020, MSW030, MSW040 Pallet Stacker Workshop Service Maintenance Manual

Original Illustrated Factory Workshop Service Manual for Yale Stacker Models MRW020, MRW030, MSW020, MSW030, MSW040

Original factory manuals for Yale Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
    MRW020
    MRW030
    MSW020
    MSW030
    MSW040

Format: PDF, 221 Pages
Language: English

Contents:
1 OPERATING INSTRUCTIONS
    OPERATING INSTRUCTIONS-GENERAL
    SERIAL NUMBER
    MODEL CODE
    TRUCK WEIGHT
    CAPACITY RATING
    SAFETY LABELS
    OPERATOR PRE-CHECKS AND INSPECTION
    OPERATING PROCEDURE-GENERAL
    SHUT DOWN PROCEDURE
    SAFETY AND OPERATIONAL CHECKLIST
    OPERATING CONTROLS
    KEY SWITCH
    CONTROL HANDLE
    REVERSING BUTTON
    HORN BUTTON
    DIRECTIONAND SPEED CONTROL
    BRAKING
    STEERING
    BATTERY CONNECTOR
    BATTERY INDICATOR AND HOURMETER
    HYDRAULIC CONTROLS
    DESIGNATED OPERATOR POSITION
    OPERATING PROCEDURES
    SAFE MAINTENANCE PROCEDURES
    MOVING A DISABLED LIFT TRUCK
    HOW TO PUTA LIFT TRUCK ON BLOCKS
    HOW TO RAISE LOAD WHEELS
    HOW TO RAISE DRIVE TIRE
    PRECAUTIONS FOR TRUCKS IN STORAGE
    PRECAUTIONS FOR BATTERIES IN STORAGE
2 GENERAL TRUCK AND LUBRICATION
    GENERAL
    DRIVE UNIT COMPARTMENT COVER
    REMOVAL AND INSTALLATION
    BATTERY-REMOVAL AND INSTALLATION
    TIRES AND WHEELS
    SOLID TIRES
    REMOVE TIRE FROM WHEEL
    INSTALL TIRE ON THE WHEEL
    INSTALL THE WHEELS ON THE LIFT TRUCK
    DRIVE WHEEL
    REMOVAL
    INSTALLATION
    LOAD WHEEL
    REMOVAL
    INSTALLATION
    YALE WARRANTY INFORMATION
    RECOMMENDED SCHEDULE OF MAINTENANCE
    LUBRICATION INSTRUCTIONS-GENERAL
    EVERY 8 HOURS
    LUBRICATION LOCATIONS-MRW
    EVERY 350 HOURS
    EVERY2000 HOURS
    TO FILL HYDRAULIC TANK:
    LUBRICATION LOCATIONS-MSW
    EVERY 350 HOURS
    EVERY 2000 HOURS
    HYDRAULIC OILS
    GEAR OILS
    GREASE
    FASTENERS-INTRODUCTION
    THREADS, NOMENCLATURE
    STRENGTH IDENTIFICATION
3 ELECTRICAL SYSTEM
    ELECTRICAL SYSTEM-GENERAL
    CURTIS PMC TRANSISTOR CONTROLLER
    PRINCIPLESOFOPERATION
    TRANSISTOR MOTOR CONTROLLER
    BASIC CONTROLLER OPERATION
    FIELD EFFECT TRANSISTOR (FET)
    MOTOR CIRCUIT THAT OPERATES WITH PULSES
    INDUCTIONCURRENTFROMTHEMOTOR
    PLUGGING
    CONTROL CIRCUIT
    STATIC-RETURN-TO-OFF (SRO) FUNCTION
    THERMAL PROTECTIONFUNCTION
    LOW VOLTAGE PROTECTIONFUNCTION
    POWER CIRCUIT
    SEQUENCE OFOPERATION-TRACTION CIRCUIT
    ELECTRICAL SYSTEM-CHECKS
    TROUBLESHOOTING
    FAULTPROCEDURES
    ADJUSTMENTS
    PLUGGINGADJUSTMENT
    ACCELERATIONADJUSTMENT
    CURRENTLIMITADJUSTMENT
    ACCELERATOR POTENTIOMETERADJUSTMENT
    REPAIRS
    CONTROLLER REPLACEMENT
    CONTACTORS
    TESTING CONTACTORS
    CONTACTOR REPLACEMENT
    CONTACTOR COMPONENTREPLACEMENT
    FUSES
    RELAYS
    BRAKESWITCH
    REMOVALAND INSTALLATION
    STEERING HANDLESWITCHES
    REMOVAL
    INSTALLATION
    MOTOR MAINTENANCE-GENERAL
    BRUSHAND COMMUTATOR INSPECTION
    NORMAL COMMUTATOR SERVICE
    COMMUTATOR PROBLEMS
    BRUSHREPLACEMENT, DRIVEAND
    HYDRAULICMOTORS
    DRIVEMOTOR-BRUSHREPLACEMENT
    HYDRAULICPUMPMOTOR-BRUSHREPLACEMENT
    DRIVEMOTOR
    REMOVAL
    INSTALLATION
    HYDRAULIC PUMPMOTOR
    REMOVAL
    INSTALLATION
    DRIVEAND HYDRAULICMOTORS
    DISASSEMBLY
    ASSEMBLY
    COMMUTATOR REPAIRS
    TESTS
    DAMAGED FIELDANDARMATURE
    SHORT-CIRCUIT INANARMATURE WINDING
    SHORT-CIRCUIT INTHEARMATURE
    OPENCIRCUIT INA FIELD COIL
    SHORT-CIRCUIT INA FIELD COIL
    SHORT-CIRCUITBETWEENFIELDAND MOTOR CASE
    BRUSHHOLDER
    SCHEMATIC 7524907-00-TYPE ''''E''''-MRW
    WIRING DIAGRAM7524907-00-TYPE ''''E''''-MRW
    OPTIONS DIAGRAM7524907-00-TYPE ''''E''''-MRW
    SCHEMATIC 7524617-00-TYPE ''''E''''-MSW
    WIRING DIAGRAM7524617-00-TYPE ''''E''''-MSW
    OPTIONS DIAGRAM7524617-00-TYPE ''''E''''-MSW
4 DRIVE UNIT ASSEMBLY
    DRIVE UNIT-GENERAL
    DRIVEMOTORASSEMBLY
    UPPER HOUSING
    LOWER HOUSING
    DRIVE WHEEL
    REMOVAL
    INSTALLATION
    UPPER HOUSING
    REMOVAL
    INSTALLATION
    LOWER HOUSING
    DISASSEMBLY
    ASSEMBLY
    DRIVE UNIT
    REMOVAL
    INSTALLATION
    BEVEL PINIONAND GEARADJUSTMENT
5 BRAKE SYSTEM
    BRAKESYSTEM-GENERAL
    BRAKESHOEAND LININGASSEMBLY
    REMOVAL
    INSTALLATION
    BRAKERELEASEARM
    REMOVAL
    INSTALLATION
    BRAKEADJUSTMENT
6 CONTROL HANDLE
    CONTROL HANDLE-GENERAL
    REMOVAL
    INSTALLATION
    CONTROL HANDLEHEAD
    REMOVAL
    INSTALLATION
7 HYDRAULIC SYSTEM
    HYDRAULIC SYSTEM-GENERAL
    SYSTEM OPERATION
    HYDRAULIC OIL
    CLEANLINESS
    SOUND LEVEL
    HYDRAULICPUMPAND MOTOR
    REMOVAL
    INSTALLATION
    DISASSEMBLY
    ASSEMBLY
    CONTROL VALVE
    REMOVAL
    INSTALLATION
    DISASSEMBLY
    CLEANINGAND INSPECTION
    ASSEMBLY
    HYDRAULIC CYLINDERS
    DISASSEMBLY-FREELIFT CYLINDER
    CLEANINGAND INSPECTION
    ASSEMBLY-FREE LIFT CYLINDER
    DISASSEMBLYLIFT CYLINDER
    CLEANINGAND INSPECTION
    ASSEMBLY LIFT CYLINDER
    TILT CYLINDERS
    DISASSEMBLY
    CLEANINGAND INSPECTION
    ASSEMBLY
    REACHCYLINDERS
    DISASSEMBLY
    CLEANINGAND INSPECTION
    ASSEMBLY
    HYDRAULIC TANK
    INSPECTION
    REPAIRS, SMALL LEAKS
    REPAIRS, LARGELEAKS
    CLEANING
    STEAMMETHOD OFCLEANING
    ADDITIONAL PREPARATIONS FOR REPAIR
    REMOVAL
    INSTALLATION
    RELIEF VALVEADJUSTMENT
    TROUBLESHOOTING-HYDRAULIC CYLINDERS
    TROUBLESHOOTING-HYDRAULIC PUMP
    TROUBLESHOOTING -HYDRAULIC CONTROL VALVE
8 MAST AND REACH ASSEMBLY
    MASTS
    CARRIAGEASSEMBLY
    REACHASSEMBLIES
    LOADBACKRESTEXTENSIONREMOVALAND
    INSTALLATION
    FORKREPLACEMENT
    HOOKFORKS-MSW
    PINFORKS-MRW
    CARRIAGEASSEMBLY-REMOVAL AND INSTALLATION
    REACHASSEMBLY-REMOVAL AND INSTALLATION
    CARRIAGELOADROLLERSREMOVALAND
    INSTALLATION
    SIDE ROLLERS-DISASSEMBLYAND ASSEMBLY
    REPAIR-REACHASSEMBLY
    REACHASSEMBLY OUTER FRAME
    REMOVAL WITH SIDESHIFTER
    DISASSEMBLY
    CLEANINGAND INSPECTION
    ASSEMBLY
    INSTALLATION
    REMOVAL OFOUTER FRAME WITHOUT SIDESHIFTER
    DISASSEMBLY
    CLEANINGAND INSPECTION
    ASSEMBLY
    SINGLE REACHSCISSORARMS
    REMOVALAND DISASSEMBLY
    CLEANINGAND INSPECTION
    ASSEMBLYAND INSTALLATION
    INNER FRAMEASSEMBLY
    REMOVAL
    DISASSEMBLY
    ASSEMBLY
    INSTALLATION
    SIMPLEXMASTASSEMBLY
    REMOVAL
    CLEANINGAND INSPECTION
    LIFTCYLINDERS-REMOVAL AND INSTALLATION
    INNER MASTASSEMBLY-REMOVAL AND INSTALLATION
    HOSES-REPLACEMENT
    HOSEAND CABLESHEAVES-REPLACEMENT
    LIFT CHAINS-REMOVALAND INSTALLATION
    CLEANINGAND INSPECTION
    CHAINSHEAVE-REMOVAL AND INSTALLATION
    LOADROLLERSAND WEAR PLUGSREMOVALAND
    INSTALLATION
    INSTALLATION
    TRIPLEX MASTASSEMBLY-REMOVAL
    CLEANINGAND INSPECTION
    FREELIFTCYLINDER-REMOVAL AND INSTALLATION
    MAINCYLINDERS-REMOVAL AND INSTALLATION
    INNERAND INTERMEDIATEMASTASSEMBLIESREMOVALAND
    INSTALLATION
    HOSE-REPLACEMENT
    HOSEAND CABLESHEAVEREPLACEMENT
    FREELIFTHOSESHEAVE-REMOVAL AND INSTALLATION
    CARRIAGEOR REACHSHEAVES-REMOVALAND INSTALLATION
    LIFTCHAINREMOVALAND INSTALLATION
    FREELIFT CHAINS-REMOVALAND INSTALLATION
    MAINLIFTCHAINS-REMOVAL AND INSTALLATION
    CHAIN SHEAVES-DISASSEMBLYANDASSEMBLY
    FREELIFT CHAINSHEAVES
    MAINLIFTCHAINSHEAVES
    LOAD ROLLERSAND WEAR PLUGSREMOVALAND
    INSTALLATION
    INSTALLATION
    REACHCYLINDERS
    REMOVAL
    CLEANINGAND INSPECTION
    INSTALLATION
    TILT CYLINDERAND TILT PIVOTMECHANISM
    REMOVAL WITH SIDESHIFTER
    REMOVAL WITHOUT SIDESHIFTER
    INSTALLATION WITH SIDESHIFTER
    INSTALLATION WITHOUT SIDESHIFTER
    SIDESHIFT CYLINDER
    REMOVAL
    REACH/TILTSELECTOR VALVE
    REMOVAL
    DISASSEMBLY
    CLEANINGAND INSPECTION
    ASSEMBLY
    INSTALLATION
    TILT/SIDESHIFT SELECTOR VALVE
    REMOVAL
    DISASSEMBLY
    CLEANINGAND INSPECTION
    ASSEMBLY INSTALLATION..
    CHECKSANDADJUSTMENTS
    CHECK MASTOPERATION
    REMOVEAIR FROMHYDRAULICSYSTEM
    CHECK FOR LEAKS INTHE HYDRAULIC SYSTEM
    CHECK LIFTCHAINS
    CLEANINGAND INSPECTION
    LUBRICATION
    MASTADJUSTMENTS
    ADJUST WEAR PLUGS
    ADJUST WEAR STRIPS
    ADJUST FREELIFTCHAIN (TRIPLEXONLY)
    ADJUST MAINLIFTCHAINS
    SIMPLEX
    TRIPLEX
    CARRIAGEOR REACHASSEMBLY ADJUSTMENTS
    ADJUST WEAR PLUGS
    ADJUST SIDEROLLERS
    ADJUST THRUST ROLLERS
    ADJUSTMENT FOR THE REACHCYLINDERS
    ADJUSTMENT FOR THE TILT CYLINDER
    TROUBLESHOOTING-MAST
    TROUBLESHOOTING-REACHAND CARRIAGE
    TROUBLESHOOTING-LIFT ASSEMBLIES
9 BATTERY AND CHARGING SYSTEMS
    BATTERYAND CHARGING SYSTEM-GENERAL
    SAFETY TIPS FOR HANDLING
    INDUSTRIAL TRUCK BATTERIES
    LEAD-ACIDBATTERIES
    SPECIFIC GRAVITY
    CHEMICAL REACTION
    HOW TO SELECT THEBATTERY
    VOLTAGE OFA BATTERY
    BATTERYRATINGS
    KILOWATTHOURS
    THEBATTERYASA COUNTERWEIGHT
    BATTERYMAINTENANCE
    MAINTENANCERECORDS
    CLEANING THEBATTERY
    ADDING WATER
    HYDROMETER
    BATTERY TEMPERATURE
    CHARGING THE BATTERY
    TYPES OFBATTERYCHARGES
    METHODS OFCHARGING
    TROUBLESHOOTING THE CHARGER
    HOWTO KNOW WHEN THEBATTERYISFULLYCHARGED
    BATTERY CHARGINGAREA
    EQUIPMENTNEEDED
    TROUBLESHOOTING-BATTERY
10 USER SUPPORT INFORMATION
    SERVICEPARTS ORDERING INSTRUCTIONS
    TECHNICAL PUBLICATIONS
    PARTSMANUAL
    OPERATING MANUAL
    OPERATOR TRAINING
    SERVICE TRAINING COURSES
    SERVICE TRAINING MATERIALS
11 ALPHABETICAL INDEX