Still RX60-60, RX60-70, RX60-80 Electric Forklift Truck series 6341/42/43/44 Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Still Electric Forklift Truck Models RX60-60, RX60-70, RX60-80 Series 6341, 6342, 6343, 6344
ELECTICAL Circuit diagrams INCLUDED.

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
   RX60-60
   RX60-70
   RX60-80

Format: PDF, 248 Pages
Language: English

Contents:
  Product information
    Foreword
    Product overview for the RX60-60- 80
    Safety information
    Working on the electrical system
    Working on the service brake
    Jacking upthe front of the truck
    Jacking upthe rear of the truck
    Securing the fork carriage
    Safety chains
  Service
    Maintenance
    Maintenance instructions
    Maintenance -1000 hours/annually
    Maintenance - 3000 hours/every two years
    Operating materials
    Measuring and testing equipment
    Harnesses and hoists
    Special tools forworking on the drive axle
    Standardised tightening torques for standard-pitch threads and fine-pitch threads .
    Standardised tightening torques for hosefittings
  Electric motor
    Traction motor
    Generaltechnical data
    Electricalconnections
    Traction motors
    Speed sensor
    Speed sensor
    Temperature sensor
    Temperature sensor KTY84
  Mechanical drive axle
    Drive axle AE80-02
    Generaltechnical data
    Drive axle AE80-02
    Drivewheel unit
    Removingthe drivewheel unit and the multi-disc brake
    Traction motor -Removing the rotor
    Traction motor- Installingthe rotor
    Installingthe drivewheel unit and the multi-disc brake
    Replacingthe bearing and sealing ringfor the traction motor
    Drivewheel unit -Replacing the sealing ring
    Checking the oil level
    Oil change
  Chassis
    Counterweight
  Steering system
    Hydraulicsteering
    Generaltechnical data
    Steering system
    Steering angle sensor 3B01
    Steering- error detection
    Steering unit
    Priorityvalve
    Steering axle
    Generaltechnical data
    Swing axle
    Steering angle sensor 3B02
    Wheel hub
    Steering angle
    Tie rod
  Brake system
    Hydraulic operating brake
    Generaltechnical data
    Spring-operated brake
    Brakevalve
    Accumulator charging section
  Operating devices
    Brake pedal
    Brake sensor
    Single pedal
    Accelerator - single-pedal
    Dual pedal
    Accelerator -dual pedal2nd generation
    Operating devices
    Joystick 4Plus
    Axle assignment- Joystick 4Plus
    Generation 2 mini-lever
    Axle assignment -the mini-lever
    Tip switch
    Axle assignment -fingertip switch
  Display elements
    Operating console
    Direction indicator module (Fabli)
    Display
    Display operating unit (ABE 2) Generation 2
    ABE 2 Installationand removal
  Electrical enclosure
    General
    General technical data
    Overview of the controllers
    Electricalsystem
    Overview of electrical components
    Software compatibility
    PAN process
    Parameter management
    Error ring buffer
    Temperature monitoringforthe traction motor -80 V
    Temperature monitoringforthe traction motor converter
    Pump motortemperature monitoring
    Temperature monitoringforthe pump motor converter
    Revolution-controlledvs. torque-regulated
    Blue-Q = IQ
    Starting current boost
    Stopping on a slope
    Electrical checks
    Intermediatecircuit
    Truck insulationtesting
    Insulationtesting on the drive battery
    Component insulationtesting
    Polarity check
    Wiring
    CAN bussystem
    CAN bus connections
    Power cables
    Maintenance guidelines for power cables
    Repair-Contact elements
    Electrical system
    Contactor stand (PDU)
    Frontfuse box A21
    Rearfuse box A22
    Additional electrical installation
    Option Board
    CAN-Power-Port (CPP)
    CPP 1/CPP3
    CPP2B
  Electronic controls
    Traction and working hydraulics control
    MainControl Unit (MCU 2)
    MainControl Unit (MCU) Removal and installation
    Supply Unit (SU2)A43
    Removing and installing the Supply Unit (SU)
    Converter
    Converter
    SAC converter - 80 volt
    Removing and installing the converters
  Batteries and accessories
    Traction battery
    Battery
    discharge indicator
    Battery male connector
  Hydraulics
    General
    General technical data
    Operating speeds for lifting
    Lowering operating speeds
    Tilt operating speeds
    Releasingthe pressure from the hydraulics
    Safety check
    Forwardtilt safety test
    Lowering safety test
    Safety checks of hose assembly
    Basic hydraulics
    Basic hydraulics
    Steering hydraulics
    Working hydraulics
    Changing the hydraulic oil
    Intakefilter
    Returnfilter
    Breather
    High-pressurefilter
    Conical nipplefittings (CNF)
    Boltedjoint
  Working hydraulics
    Pump-motor unit
    Generaltechnical data
    Pump-motor unit
    Speed sensor for pump motor
    Temperature sensor KTY84
    Hydraulic pump
    Hydraulic pumps Removaland installation
    Tilt cylinders
    Tilt cylinder Removaland installation
    Changing the set of seals 6000 -8000 kg
    Accumulator
    Accumulator
    Checking the accumulator
  Valves
    Servo hydraulics
    Generaltechnical data
    Valve block
    Directional control valve -function
  Lift mast
    Lift mast
    Generaltechnical data
    Mast bearingsAE80-01, AE80-02
  Annex
  X Circuit diagrams
    Hydraulics
    Servo hydraulics