Mitsubishi FD20HS, FD25HS, FD30HS, FG20S, FD25S, FG30S Forklift Truck Operating, Maintenance Manual

Original Illustrated Factory Operating and Maintenance Instructions for Mitsubishi Diesel and LPG Forklift Truck FD/FG-Series.

Original factory manuals for Mitsubishi Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks

Covered models:
    FD20HS (CF50-10011-up)
    FD25HS (CF50-50011-up)
    FD30HS (CF51-10011-up)
    FG20S (CF54-10011-up)
    FG25S (CF54-50011-up)
    FG30S (CF55-10011-up)

Format: PDF, 192 Pages
Language: English

Contents:
    1. SAFETY RULES FOR FORKLIFTTRUCK OPERATORS .
        General
        Decals, Location
        Decals, Description
            Survive in a Tipover Decal
            Tipover Warnings
            Operation Warning Decal
            With Headguard Decal / Load Backrest Extension
            Fuel changeover instructions decal
            Parking Brake Decal
            Cooling Fan
            Radiator Cap
            No One under / on Forks / Pinch Points
            Crush and Pinch Points
            Capacity Plate
            No Riders Warning Decal
            Engine Coolant Decal
            Deflate Air Before Loosening Nut Decal
            No Contamination Permissible Decal
        Safety Rules
        Operating Precautions
        Working Precautions
        LP-Gas
    2. KNOW YOUR FORKLIFT TRUCK .
        Serial Number and CapacityPlate
        Model View
            MC Model
        Driving Switches and Controls
            Direction Lever
            Turn Signal / Light Switch
            Key Switch
            Steering Column Tilt Lever
            Inching Pedal
        Meter Panel
            Warning Lights and Indicator Lights
            Warning Lamps and Indicators
            Basic Screen Display
        Operating Controls
            Lift Lever
            Tilt Lever
        Operator Seat
            Seat Adjustment
            Forward and Back Adjustment
            Reclining Angle Adjustment
            Pocket for the Manual
        Seat Belt
        Engine Hood
            Hood Latch
        Drawbar Pin (Option)
    3. HOW TO AVOID A TIPOVER; HOW TO SURVIVE ONE .
        Know What Forklift Truck Stability Is
        Center of Gravity (CG)
        Stability and Center of Gravity
        Forklift Truck Stability Base
        Capacity (Weight and Load Center)
        Capacity Plate
            For Example
        Do°s and Don°ts to Avoid Tipover
        How to Survive in a Tipover
    4. REFUELING
        Gasoline and Diesel Engine Equipped
        LP-Gas Equipped
            For Standard LP-Gas Tank
    5. OPERATION
        New Forklift Truck Break-in
        Before Starting Engine
            Assist Grip
            Starting Engine
            Gasoline / LP-Gas Dual Fuel Type
            Instruction for Changeover of Fuel Between LP-Gas and Gasoline
        Starting Engine
            Gasoline Engine Model
            LP-Gas Engine Model
            Diesel Engine Model
        Engine Won`t Start
            When Engine Is ''''Flooded''''
            When Engine Is Started after Long Idle Period
        After Starting Engine
        Before Moving Forklift Truck
        Forklift Truck Operation
            Changing Speed
            Changing Direction
            Operating Techniques
            Steering (Turning)
            Inching
        Stopping Forklift Truck
        Parking Forklift Truck (After Stopping)
    6. OPERATING TECHNIQUES .
        Stacking Methods
            Stacking Different Loads in Size
            Stacking Small Identical Loads
            Stacking Large Identical Loads
        Handling Loads Safely
           Fork Spread Adjustment
        Inching Into and Lifting the Load
        Traveling with the Load
        Unloading
        Working on Grades
            Normal Travel Position
            Traveling on a Grade
            Stopping on a Grade
            Starting on a Grade (Engine Stalls on a Grade)
    7. STORING THE FORKLIFT TRUCK
        End of Each Shift Storage
        Long Term Storage
            Storage within 3 Months
            Storage Exceeding 3 Months
    8. TRANSPORTATION HINTS
        Forklift Truck Loading and Shipping
        Forklift Truck Lifting and Tiedown Information
    9. SPECIAL SITUATIONS
        Care in Cold Weather
            Fuel Oils and Lubrication Oils
            Battery
            Engine Coolant
        Care in Hot Weather
            Fuel Oils and Lubrication Oils
            Battery
            Engine Coolant
        Severe Dust or Lint Conditions
            Air Cleaner Element
            Engine Oil and Engine Oil Filter
            Hydraulic Oil
            Hydraulic Tank Return Filter
    10. TROUBLESHOOTING
        If a Tire Blows Out
            If a Tire Blows out During Traveling or Operation
        Changing Tires
            Before Changing Tires
            To Remove Wheel
            To Raise Front Wheel
            To Raise Rear Wheel
            To Install Wheel
            To Add Air to Tires
        Stalled Engine.
            Before Starting the Engine Again
        If the Warning Lamps Light
        Trouble with the LP-Gas Equipment.
        Starting with Jumper Cables
        If Lamps Won`t Glow
            How to Check Fuses and Lamps
        If the Forklift Truck Won`t Change Directions
        If the Mast Stops Moving
    11. MAINTENANCE
        General.
        Inspection Precautions
        Maintenance Schedule.
            Every 10 Service Hours orDaily (Pre-Start),
        Whichever Comes First
            Every 50 Service Hours or Weekly, Whichever Comes First
            One Month (30 days) or 200 Service Hours after Delivery of a New Truck
        Whichever Comes First
            Every 500 Service Hours or 3 Months, Whichever Comes First
            Every 1000 Service Hours or 6 Months, Whichever Comes First
            Every 2000 Service Hours or 1 year, Whichever Comes First
        Every 10 Service Hours or Daily (Pre-Start),
        Whichever Comes First
            Faulty Operation Found the Day Before
            Oil, Fuel or Coolant Leaks
            Fuel Cap
            Tires and Rims
            Wheel Nuts
            Tire Pressure
            Lamps and Lens
            Assist Grip
            Overhead Guard
            Mast and Forks
            Load Backrest Extension
            Lift Chains
            Mast and Lift Bracket
            Lift Cylinder Mounting Bolts
            Tilt Cylinder Socket Bolts
            Lift and Tilt Cylinder
            Battery
            Engine Coolant
            Engine Oil
            Engine Cooling Fan
            Transmission
            Electrical Wires
            Hydraulic Oil
            Operator Seat
            Steering Column
            Steering Wheel
            Horn
            Service Brakes
            Parking Brake Lever
            Brake Pedal
            Inching Pedal
            Accelerator Pedal
            Seat Belt
            Fuel
            Head Lamp and Working Lamp
            Turn Signal Lamp
            Stop Lamps (Option)
            Back-up Lamps (Option)
            Lamps of Meter Panel
            Meter Panel
            Engine (Exhaust, Noise, and Vibration)
            Mast Strip Sliding Surfaces
            Clutch
            Brake Pedal
            Steering Wheel
            After the Daily (Pre-Start) Inspection
        Every 50 Service Hours or Weekly, Whichever Comes First
            Brake Hoses, Pipes, and Joints
            Fan & Alternator Drive Belt
            Hydraulic Hoses, Pipes, and Joints
            Air Cleaner Element
        One Month (30 days) or 200 Service Hours after Delivery of a New Truck, Whichever Comes First
            Radiator Filler Cap
            Radiator Rubber Hose
            Alternator
            Starter
            Cylinder Head Bolt & Manifold Nut
            Electrical Wires
            Intake & Exhaust Valve
            Engine Oil
            Bolts and Nuts (Frame & Chassis)
            Fuel Filter (Diesel)
            Fuel Filter (Gasoline)
            Hydraulic Tank Return Oil Filter
            Mast Support
            Tilt Socket Pins
            King Pins
            Tie Rod Pins
        Every 500 Service Hours or 3 Months,
        Whichever Comes First
            Radiator Fin
            Battery
            Engine Idle Speed (for G/L dual engine)
            Engine Oil
            Bolts, Nuts (Frame & Chassis)
            Tar in Vaporizer
            Fuel Filter (LP-Gas)
            Spark Plug
            Lift Chains
            Mast Support
            Tilt Socket Pins
            Mounting Bush of Rear Axle
            King Pins
            Tie Rod Pins
            Differential
        Every 1000 Service Hours or 6 Months,
        Whichever Comes First
            Alternator
            Starter
            Cylinder Head Bolt & Manifold Nut
            Fuel Filter (Diesel)
            Fuel Filter (Gasoline)
            Hydraulic System
            Air Cleaner Element
            Powershift Transmission
            Differential
        Every 2000 Service Hours or 1 Year, Whichever Comes First
            Service Brake Fluid
            Engine Coolant
            Fuel Filter (LP-Gas)
            Hydraulic Oil
            Parts to Be Changed Periodically
    12. SERVICE DATA
        Fuel Information
            Gasoline (Gas) Specification
            Diesel Fuel Specifications
            Liquefied Petroleum (LP-Gas)
        Coolant Information
            Coolant Water
            Antifreeze Solution
        Recommended Fuels and Oils
        Specifications (Standard Models)
        Refill Capacities
        Capacities and Forklift Truck Weight (Standard Models)
    13. TO THE MITSUBISHI FORKLIFT TRUCK OWNER
        The Importance of Genuine Parts
        Instructions for Ordering Parts
        Service Registration.