Mitsubishi FB10CA, FB14CA, FB15CA,FB18CA, FB20CA,FB25CA, FB28CA,FB30CA Forklift Truck Service Manual

Original Illustrated Factory Workshop Service Manual for Mitsubishi Electric Forklift Trucks Models FB10CA, FB14CA, FB15CA, FB18CA, FB20CA, FB25CA, FB28CA, FB30CA

Original factory manuals for Mitsubishi Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks

Covered models:
     FB10CA (221AE0001-up)
     FB10HCA (221AE0001-up)
     FB14CA (221AE0001-up)
     FB14HCA (221AE0001-up)
     FB15CA (221AE0001-up)
     FB15HCA (221AE0001-up)
     FB18CA (221AE0001-up)
     FB18HCA (221AE0001-up)
     FB20CA (241AC0001-up)
     FB25CA (241AC0001-up)
     FB25HCA (241AC0001-up)
     FB28CA (241AC0001-up)
     FB30CA (251AC0001-up)

Language: English
Format: zip, Contained set of PDF Manuals:
1. Chassis and Mast Service Manual, PDF, 211 Pages
Contents:
    SAFETY WORK
        1.Precautions for safe inspection and maintenance work
        2. Safety labels
        3. Model name and serial numbers
        4. Cautions for maintenance
        5. Tightening torque for bolts
    1 .GENERAL
        1-1. Appearance
        1-2. Specifications
    2 .FRONT AXLE (DRIVE)
        2-1. Location and name
        2-2. Disassembly and reassembly
        2-2-1. Front axle - removal and installation
        2-2-2. Front axle - disassembly and reassembly
        2-3. Inspection and adjustment
        2-3-1. Gears - Inspection and replacement
        2-3-2. Wheel hub and hub bolt - Inspection
        2-4. Troubleshooting
        2-4-1. Front axle - troubleshooting
    3 .REAR AXLE (STEERING)
        3-1. Location and name
        3-2. Disassembly and reassembly
        3-2-1. Rear axle - removal and installation
        3-2-2. Rear axle - disassembly and reassembly
        3-2-3. Rear axle assembly - methods and precautions
        3-3. Inspection and adjustmentv
        3-3-1. Bushing - inspection
        3-3-2. Center arm - inspection
        3-3-3. Tie rod comp. - inspection
        3-3-4. Knuckle - inspection
        3-3-5. King pin - inspection
        3-3-6. Hub and hub bolt - inspection
        3-3-7. Rear axle comp. - inspection
        3-4. Troubleshooting
        3-4-1. Rear axle - troubleshooting
    4 .TYRE
        4-1. Location, name and tyre size
        4-1-1. Tyre - location and name
        4-1-2. Tyre size
        4-2. Inspection and adjustment
        4-2-1. Hub nut - inspection
        4-2-2. Rim and rim bolt - inspection
        4-2-3. Air pressure - inspection
        4-2-4. Tyre - visual inspection and replacement
        4-3. Troubleshooting
        4-3-1. Tyre - troubleshooting
    5. STEERING
        5-1. Location and name
        5-2. Disassembly and reassembly
        5-2-1. Steering - removal and installation
        5-2-2. Steering linkage - disassembly and reassembly
        5-3. Inspection and adjustment
        5-3-1. Joint - inspection and replacement
        5-3-2. Knob - inspection and replacement
        5-3-3. Steering wheel - inspection and replacement
        5-3-4. Torque sensor neutral - check and adjustment
        5-3-5. Checking by voltage
        5-4. Troubleshooting
        5-4-1. Steering linkage - troubleshooting
    6. BRAKE
        6-1. Location and name
        6-1-1. Foot brake linkage - main part names
        6-1-2. Parking brake linkage - main part names
        6-2. Disassembly and reassembly
        6-2-1. Wheel brake - removal and installation
        6-2-2. Wheel brake - disassembly and reassembly
        6-3. Inspection and adjustment
        6-3-1. Brake drum - inspection, repair and replacement
        6-3-2. Shoe & lining - inspection and replacement
        6-3-3. Adjustor ass`y - inspection and replacement
        6-3-4. Wheel cylinder ass`y - inspection and replacement
        6-3-5. Master cylinder ass`y - inspection and replacement
        6-3-6. Brake pedal - inspection
        6-3-7. Parking lever - inspection and adjustment
        6-3-8. Brake linkage - adjustment
        6-3-9. Discharge air from the brakes
        6-4. Troubleshooting
        6-4-1. Brake - troubleshooting
    7. HYDRAULIC SYSTEM
        7-1. Oil piping circuit
    7a. HYDRAULIC PUMP
        7a-1. Location and name
        7a-2. Disassembly and reassembly
        7a-2-1. Hydraulic pump - removal and installation
        7a-3. Inspection and adjustment
        7a-3-1. Hydraulic pump - inspection
        7a-4. Troubleshooting
        7a-4-1. Hydraulic pump - troubleshooting
    7b. OIL TANK AND OIL PIPING
        7b-1. Location and name
        7b-1-1. Resin oil tank - main part names
        7b-1-2. Iron oil tank - main part names
        7b-2. Disassembly and reassembly
        7b-2-1. Oil tank - precautions
        7b-2-2. Oil piping replacement - precautions
        7b-3. Inspection and adjustment
        7b-3-1. Oil - inspection
        7b-3-2. Recommended oil and oil quantity
        7b-3-3. Oil tank and filters - cleaning and check
        7b-4. Troubleshooting
        7b-4-1. Oil tank - troubleshooting
    7c. CONTROL VALVE
        7c-1. Location and name
        7c-2. Disassembly and reassembly
        7c-2-1. Control valve - removal and installation
        7c-2-2. Inner kit of control valve - replacement
        7c-3. Inspection and adjustment
        7c-3-1. Relief pressure - measurement
        7c-3-2. Microswitch - adjustment
        7c-4. Troubleshooting
        7c-4-1. Control valve - troubleshooting
    7d. CYLINDER
        7d-1. Location and name
        7d-1-1. Lift cylinder - main part names
        7d-1-2. Tilt cylinder - main part names
        7d-2. Disassembly and reassembly
        7d-2-1. Lift cylinder (2SP mast) - removal
        7d-2-2. Lift cylinder 2nd (3FP/2FP mast) - removal
        7d-2-3. Tilt cylinder - removal
        7d-2-4. Lift cylinder - installation and adjustment
        7d-2-5. Tilt cylinder - installation
        7d-2-6. Lift cylinder - disassembly and reassembly
        7d-2-7. Tilt cylinder - disassembly and reassembly
        7d-3. Inspection and adjustment
        7d-3-1. Cylinder comp. - inspection
        7d-3-2. Piston rod - inspection
        7d-3-3. Drift of lift lowering and tilt - inspection
        7d-4. Troubleshooting
        7d-4-1. Cylinder - troubleshooting
    8. MAST
        8-1. Location and name
        8-2. Disassembly and reassembly
        8-2-1. Lift bracket - removal
        8-2-2. Mast ass`y - removal
        8-2-3. Mast - disassembly and reassembly
        8-3. Inspection and adjustment
        8-3-1. Mast, lift bracket and roller shaft - inspection
        8-3-2. Back shoe - inspection
        8-3-3. Lift chain - inspection and replacement
        8-3-4. Chain bolt - inspection
        8-3-5. Chain wheel - inspection
        8-3-6. Hose pulley - inspection
        8-3-7. Roller - inspection and replacement
        8-3-8. Fork - inspection and replacement
        8-3-9. Lift chain - inspection and adjustment
        8-3-10. Mast inclination - inspection and adjustmen
        8-4. Troubleshooting
        8-4-1. Mast - troubleshooting
    9. MOTOR
        9-1. Location and name
        9-1-1. Traction motor - main part names
        9-1-2. Hydraulic motor - main part names
        9-1-3. EPS motor - main part names
        9-1-4. Motors - specifications
        9-2. Disassembly and reassembly
        9-2-1. Traction motor - removal and installation
        9-2-2. Hydraulic motor - removal and installation
        9-2-3. EPS motor - removal and installation
        9-2-4. Traction motor - disassembly and reassembl
        9-2-5. Hydraulic motor - disassembly and reassembly
        9-2-6. EPS motor - disassembly and reassembly
        9-3. Inspection and adjustment
        9-3-1. Rotor comp. - inspection and replacement (Traction and hydraulic motor)
        9-3-2. Armature comp. - inspection and replacement
        9-3-3. Brush, brush holder and spring (EPS motor) - inspection and replacement
        9-3-4. Motor ass`y - inspection (Traction motor and Hydraulic motor)
        9-3-5. Motor ass`y (EPS motor) - inspection
        9-3-6. Oil seal and permanent magnet (EPS motor) - inspection and replacement
        9-4. Troubleshooting
        9-4-1. Motor - troubleshooting
    10. ELECTRIC PARTS
        10-1. Location and name
    10a. CONTROL UNIT
        10a-1. Location and name
        10a-2. Disassembly and reassembly
        10a-2-1. Control unit - removal and installation
        10a-2-2. Control unit - disassembly and reassembly
        10a-3. Check and replacement
        10a-3-1. Capacitor - discharging procedure
        10a-3-2. Module, IGBT - inspection and replacement
        10a-3-3. Capacitor - check and replacement
        10a-3-4. EPS controller - specifications
    10b. DISPLAY PANEL AND DIRECTIONALSWITCH
        10b-1. Disassembly and reassembly
        10b-1-1. Display panel - disassembly and reassembly
        10b-1-2. Directional switch - disassembly and reassembly
    10c. ACCELERATOR
        10c-1. Disassembly and reassembly
        10c-1-1. Accelerator linkage - removal and installation
    10d. MAIN CONTACTOR AND FUSE
        10d-1. Disassembly and reassembly
        10d-1-1. Control unit - removal and installation
        10d-2. Inspection and replacement
        10d-2-1. Main contactor - inspection and replacement
        10d-2-2. Fuse - replacement
    10e. CHARGER
        10e-1. Disassembly and reassembly
        10e-1-1. Charger ass`y - disassembly and reassembly
        10e-1-2. Transformer - disassembly and reassembly
        10e-1-3. Built-in charger - specifications
        10e-2. Inspection and replacement
        10e-2-1. Magnetic contactor - inspection
        10e-2-2. Plug comp. and receptacle - inspection and replacement
        10e-2-3. Link fuse and fuse base - inspection
        10e-2-4. Transformer - inspection
        10e-2-5. Diode - inspection
        10e-3. Inspection After Assembly
        10e-3-1. Timer - inspection
        10e-3-2. Reserve function - inspection
        10e-4. Charging procedure
        10e-4-1. Normal (Daily charge)
        10e-4-2. Reserve charge
        10e-4-3. Balancing charge
        10e-5. Voltage tap
        10e-5-1. Power voltage - check
        10e-5-2. Voltage tap - selection
        10e-5-3. Power tap - switching
        10e-5-4. Link fuse (three-phase voltage) - replacement
    10f. BATTERY
        10f-1. Disassembly and reassembly
        10f-1-1. Battery - removal and installation
        10f-2. Inspection and adjustment
        10f-2-1. Battery - inspection
        10f-2-2. Battery - Cleaning
    10g. MPU BOARD
        10g-1. Location and name
        10g-1-1. Travel/Hydraulic board
        10g-1-2. Display board
    11. LASER POINTER
        11-1. Adjustment
        11-1-1. Fork level - adjustment
        11-1-2. Laser optical axis - adjustment
    12. SERVICE DATA
        12-1. Standard work hours

2. Controller Service Manual, PDF, 113 Pages
    Contents:
        1. Introduction
        2. Adjustment of SICOS-AC
        3. Troubleshooting
        4. Wiring and main controller layout