Still RX60-25, RX60-30, RX60-35, RX60-40, RX60-45, RX60-50 Forklift Truck Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Still Electric Forklift Truck Models RX60-25, RX60-30, RX60-35, RX60-40, RX60-45, RX60-50 Series 6321, 6322, 6323, 6324, 6325, 6327, 6328, 6329, 6330, 6361, 6362, 6364,
6367, 6368, 6369

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
Format: PDF, 388 Pages
Language: English

Contents:
00. Product information
Foreword
About the RX60-25- 50
Safety instructions
Safety instructions Electrical system
Jacking up the front of the truck
Jacking up the rear of the truck
Securing the fork carriage
01. Service
Maintenance
Maintenance instructions
Maintenance° 1000 hours/annually
Maintenance ° 3000 hours/every six months
Tool
Measuring and testing equipment
Standard torques
11. Electrical motor
Traction motor
General technical data
Electrical connections
Traction drive
Speed sensor
Pin sensor
Temperature sensor
Temperature sensor KTY84
22. Mechanical drive axle
Drive axle EC35-EC50
General technical data Carraro EC 35
General technical data Carraro EC 50
Drive axle
Drive axle without pump motor Removal and installation
Drive axle with pump motor Removal and installation
Wheel drive
Traction motor
Removing/installing the service brake
Differential gearbox and brake
Removal of the differential gearbox and brake
Installation of the differential gearbox and brake
31. Chassis
Chassis
Battery door
Battery lock
Battery door sensor
Counterweight
Counterweight
34. Driver`s compartment
Overhead guard
Overhead guard
Removing the overhead guard
Installing the overhead guard
42. Steering system
Hydraulic steering
General technical data
Steering system
Steering ° error detection
Steering unit
6S3 diaphragm pressure switch
Priority valve
Steering wheel and steering column
Steering column
Steering angle sensor
Steering angle-dependent handling performance ° CSC
CSC ° functional test
Steering axle
General technical data
General technical data 6330
Cornering switch
Swing axle
Swing axle, reinforced for LP600
Removing/installing the swing axle
Wheel hub
Steering angle
Tie rod
Axle stub
49. Brake installation
Mechanical service brake
Service brake
Changing the brake cable Service brake
Handbrake
Brake cable change, handbrake
Actuating force of the handbrake
Parking brake switch 1 S3
Electric parking brake
Electric parking brake
Function
Cause and effect
Design and system description
Maintenance instructions
Checking the brake
Calibration and functional test
Changing the parking brake cable
Limit position switch
Drive unit Installation and removal
Central lubrication device Installation and removal
50. Driver`s controls
Brake pedal
Brake sensor
Single pedal
Accelerator ° single-pedal
Dead man switch 7S13
Double pedal
Accelerator -dual pedal 2nd generation
Accelerator -dual pedal 1st generation
Driver`s controls
Hand lever
Joystick
Joystick operation
Generation 1 mini-lever
Generation 2 mini-lever
Generation 2 mini-leverActuation
Tip switch
Axle assignment
Direction indicator module (Fabli)
56 Display elements
Operating console
Drive direction turn indicator display
Display
Display operating unit (ABE 1) Generation 1
ABE 1 Installation and removal
Display operating unit (ABE 2) Generation 2
ABE 2 Installation and removal
60. Electrics / Electronics
General
General technical data 6321 -6325
General technical data 6326 - 6330
Overview of the controllers
Electrical system
Electrical components
Switching on procedure for the electrical system
Software compatibility
PAN process
Parameter management
Error ring buffer
Intermediate circuit
Insulation testing for electric trucks
Component insulation testing
Traction motor temperature monitoring
Pump motor temperature monitoring
Converter temperature monitoring
Drivemode ° driving behaviour Availability
Drive mode ° driving behaviour Description
Blue-Q = IQ
Wiring
CAN bus connections
Power cables
Maintenance guidelines for power cables
Repair -Contact elements
Electrical system
Fuse box
Fuses
Contactor
Sensor system
Vertical lift mast position
Tilt angle sensor 7B46
Tilt angle sensor parameters
Installation of the vertical lift mast position
Load measurement
Load measurement pressure sensor
Additional electrical installation
Distributor card
Option board
CAN-Power-Port (CPP)
CPP 1/CPP3
CPP2B
CPP 2/CPP 4
CPP battery carrier (CPP5)
Relay-Power-Port
64. Electronic controllers
Traction and working hydraulics control
Main Control Unit (MCU)
MCU with servo hydraulics
MCU generation 2
Main Control Unit (MCU) Removal and installation
Supply Unit (SU)
Supply Unit (SU) Removal and installation
Inverters
Inverters
Converter LAC - 80 Volt
SAC converter ° 80 Volt
Inverters Removal and installation
69. Batteries and accessories
Traction battery
Battery
Battery plug
Maintenance guidelines for appliance plugs
Repair -Battery male connector contacts
Working with reducer sleeves
Discharge indicator
70. Hydraulics
General
General technical data
Lifting operating speeds
Tilting operating speeds
Lowering operating speeds
Forward tilt safety test
Lowering safety test
Safety checks of hose assembly
Depressurising the hydraulics
Basic hydraulics
Basic hydraulics
Steering hydraulics
Working hydraulics
Hydraulic tank
Hydraulic oil
Return filter
Breather filter
Suction filter
High-pressure filter
Conical nipple fittings (CNF)
Boltedjoint
71. Working hydraulics
Pump unit
General technical data
Pump unit
Electrical connections
Pump motor without rev sensor
Pump motor temperature sensor
Pump motor Removal and installation
Hydraulic pump
Hydraulic pump Removal and installation
Tilt cylinder
Mast tilt
Tilt cylinder Removal and installation
Changing the set of seals 2200 -5000 kg
Changing the set of seals 5000 kg -LP600
Auxiliary hydraulics
Attachments
Second operating function for attachments
Clamp locking mechanism with servo hydraulics
Clamp locking mechanism for hand levers
76. Valves
Hand lever
General technical data
Hand lever valve block
Emergency lowering
Hydraulic transmitter
Valve block Removal / installation
Directional control valve block
Check valve for hydraulics blocking function
Servo hydraulics
General technical data
Servo hydraulics valve block
Manual lowering
Directional control valve block
81. Lift mast
Lift mast
General technical data
Telescopic lift mast
NiHo lift mast
Triple mast
Lift mast ° removal
Lift mast ° installation
Load chains
Load chains Checking, cleaning
Adjusting the load chains Telescopic mast
Adjusting the load chains NiHo lift mast
Outer load chain Triple mast
Middle load chain Triple mast
End damping
End position damping of outer cylinder
Middle cylinder end dampener
Line breakage protection
Hose safety valve of triplex mast
Shock valve installation positions
Lift cylinders
Lift jack
Outercylinder
Centre cylinder
Cylinder head
Rollers /support rollers
Support roller clearance
84 Load support
Fork carriage
Fork carriage
Roller
Annex
X Diagrams
Hydraulics
Hydraulic circuit diagram Multi-levers
Hydraulic circuit diagram Servo hydraulics