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Linde K15-3, K15-3AC Forklift Truck 013 Series Service Training (Workshop) Manual
Original Illustrated Factory Service Training (Workshop) Manual for Linde Truck Type 013, Models K15-3, K15-3AC.
Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck
Covered models:
K15-3
K15-3AC
Format: PDF, 569 Pages
Language: English
Contents:
Guide to components
Chapter 1: Vehicle data
- Guide to information plates and vehicle number
- Hydraulic settings
- Hydraulic settings
- Vehicle speed
Chapter 2: Drive motor
- General
- Technical data for the drive motor
- Drive mor terminals
- Temperature sensor integrated in the
carbon brush yoke
- Carbon brush monitoring
- Replacing the carbon brushes
- Checking the brush springs
- Removing the drive motor
- Installing the drive motor
- Drive motor maintenance
For Alternating Current only:
- General
- Terminals
- Speed monitoring
- Removal
- Technical data
- Temperature monitoring
- Speed sensor
Chapter 3: Drive wheel
- Replacing the drive wheel
- Removing the drive wheel
- Replacing the idling wheels
- Removing the idling wheels
- Installing the idling wheels
Chapter 4: Gear
- Oil change
- Removing the gear
Chapter 5: Brake
- Electromagnetic brake
Chapter 6: Steering
- Adjusting the steering
- Rail guidance
- Free travel
- Steering controller
- Steering motor
Chapter 7: Mast
- Removing the mast
- Installing the mast
- Mast table
Chapter 8: Vehicle control system 8U60
- General
- Description
- Replacing the FZS
- Pin assignment
Chapter 9: Travel and pump controller A10
- General
- Terminals
- Pin assignment
- Block diagram
- Signal processing
- Response of the main contactors
- Control OK
- Temperature monitor fo the drive and pump motors
- Temperature monitor for the travel and pump controller
- Carbon brush monitor for the drive and pump motors
- Incremental encoder monitor
- Instructions for repair
- Table of errors
- Removing the FPS
- Installing the FPS
- Removing the control card
- Installing the control card
- Removing the field regulator
- Installing the field regulator
For Alternating Current only:
- General
- Block diagram
- Switching on the main contactors
- Phase monitoring
- Pin assignment for X1
Chapter 10: Operating console 8U62
- Operating elements
- Block diagram
- Operating console board
- Pin assignment
- Keyboard boards 1, 2 and 3
- Operating console display
- Operating console display
- Replacing the setpoint potentiometer
- LR80 board (option)
Chapter 11: Load handling control 8U61
- General
- Description
- Pin assignment
Chapter 12: EMERGENCY-STOP and amplifier module 7A22
- General
- Description
- Pin assignment
- Safety relays K33 and K34
- Safety relay K35
- Key switch relay K36
- Relay K37 (steering error)
- ''''Enable hydraulics'''' signal
- Chain monitoring
- Adaptation of the steering setpoint
- Control of the electromagnetic brake
- Evaluation of the potentiometer value for the height measuring system of themain lift
- Adaptation of incremental encoder signals
Chapter 13: Distributor board A13
- General
- Structure
- Replacement for distributor board A13
Chapter 14: Negative feeder module A14
- General
- Description
- Terminals
- Pin assignment X1
Chapter 15: Main contactors K1 and K2
- General
- Coil holder suppression
- Spacing distance
- Contact pressure
Chapter 16: DC/DC converter
- General
- Description
- Electrical connections
- Technical data
Chapter 17: Distance sensor for the main lift
- General
- Location
- Identification
- Technical data
- Pin assignment
- Monitor
- Safety instructions
- Description of errors
- Removing and installing the distance sensor
- Repair instructions
Chapter 18: Distance sensor the for additional lift
- General
- Monitor
Chapter 19: Distance sensor for swivelling
- General
- Monitoring
Chapter 20: Distance sensor for side shifting
- General
- Monitor
Chapter 21: SERVICE mode
- Description
- Activating SERVICE mode
- Deactivating SERVICE mode
Chapter 22: Teaching-in process
- General
- Commissioning
- Deleting teaching-in values
- Preparation for teaching in
- Teaching in the main lift distance sensor
- Teaching in the additional lift distance sensor
- Teaching in the swivelling distance sensor
- Teaching in the side shift distance sensor
Chapter 23: Reference sequence
- General
- Reference sequence for the main lift
- Reference sequence for the additional lift
Chapter 24: Chassis valve block
- Mounting instructions
- Functional elements
- Setting the maximum pressure
- Parameterising the main lift
- Soiling indicator
- High presure filter
- Removing the chassis valve block
- Fine control of lowering main lift
Chapter 25: Attachment valve block
- Mounting instructions
- Functional elements
- Adjusting work
- Parameterising the ancilliary movements
Chapter 26: Pump motor
- General
- Technical data for the pump motor
- Pump motor terminals
- Temperature sensor integrated in carbon brush yoke
- Carbon brush monitoring
- Replacing the carbon brushes
- Checking the brush springs
- Pump motor maintenance
For Alternating Current only:
- General
- Terminals
- Speed monitoring
- Technical data
- Temperature monitoring
Chapter 27: Hydraulic motor
- Function
- Commissioning
- Technical data
- Checking for leaks
- Mounting instructions
- Removal
Chapter 28: Pump
- Removing the pump
- Mounting instructions
Chapter 29: Oil level indicator
- -Oil level indicator
Chapter 30: Ventilation filter
- Function
- Removal
- Maintenance
Chapter 31: Trilateral head (TLH)
- Adjusting work on the TLH
- Adjusting the tooth profile play
- Adjusting the eccentric rollers for the overshift function
- Adjusting the swivel shaft for the additional lift
- Removing the lift carriage
- Adjusting the radial play on the lift carriage
- Adjusting the axial play on the lift carriage
- Adjusting the potentiometer for side shifting
- Adjusting the poentiometer for swivelling
- Adjusting the 90° swivelling range
- Adjusting the switching lug for side shifting
- Adjusting the limit switches for swivelling
- Adjusting the magnetic sensors
Chapter 32: Lubrication plan
- Guide to iols and lubricants
- Lubrication plan
- Disposal of oils and lubricants
Chapter 33: Chains
- Lifting chains
- Cleaning the chains
- Roller chains
Chapter 34: Inductive automatic steering
- General
- Description of the operating modes
- Wire search
- Preparatory aisle travel
- Aisle travel.
- Version 10.X
- Block diagram
-Test operating unit (TBE)
- Guide to components in the automatic inductive steering
- Adjusting chart
- Checking the mechanical elements
- Checking the LR80 display
- LR80 display and LED displays
- Balancing the digital filter
- Central processing unit - CPU board
- Central proccessing unit - DC/DC-converter
- Central proccessing unit - baseplate
- Central unit
- Testing the speed sensor
- Incremental encoder
- Loading standard parameter set
- Language selection
- Steering output stage
- Maximum steering angle
- Adjusting the setpoint potentiometer
- Setpoint potentiometer (to approx. 11/02)
- Setpoint potentiometer (from approx. 12/02)
- Setting the offset potentiometer for ''''Straight-on in
DWS and LS direction'''' to ''''00''''
-Adjusting the actual value potentiometer (to approx. 11/02)
-Adjusting the actual value potentiometer (from approx. 12/02)
- Actual value potentiometer (to approx. 11/02)
- Actual value potentiometer (from approx. 12/02)
- Guide frequency generator
- Mounting and adjusting the aerials
- Aerials
- Emergency-off parameters
- Steering angle limiter
- Modified trip cams
- Modified end stop
- Aisle recognition
- Table of LR80 situations
- Notebook
- Programming/changing parameters/test selection for LR80 with TEWAK
- Storing parameters
- Error messages
- Test selection with operating mode and frequ. switch
- Test selection with a notebook
- Table for convers. from hexadecimal to decimal values
Chapter 35: Error codes
- General
- Error classification
- Errors in FPS and converters in alternating current vehicles
- Travel errors
- Steering errors
- Main lift errors
- Additional lift errors
- Reaching errors
- Rotating errors
- Errors in synchronours rotating/reaching movement 90°/180°
- Error configuration and automatic braking at end of aisle (EASS)
- Can bus errors
- General errors
- Errors in automatic braking at end of aisle (EASS)
- Travel and pump controller (FPS) errors
- Load handling controls (LAS) errors
- Operating console (BPS) errors
Chapter 36: Troubleshooting guide
- Power supply function
Chapter 37: WINFLASH
- General
- Block diagram
- Description
- Setting up a connection with the vehicle
- Loading the vehicle program
- Updating programs
Chapter 38: ParaDig 133 / ParaDig 153
- General
- Setting up a connection with the vehicle
- Opening the software
- Starting parameterising and diagnosis
- Errors when starting parameterising and diagnosis
- Old software version of vehicle program
- Working with ParaDig
- General
- Combination field
- Direct entry
- Parameter value outside the permissible range
- Default value
- General
- Saving for test purposes
- Saving permanently
- Starting diagnosis
- Working with diagnosis
- Closing diagnosis
Chapter 39: Telescopic fork
- Functional description
- Component names
- Home position
- Measurement of the extension depth Distance sensor
- Adjusting the middle carriage
- Adjusting the upper carriage
- Adjusting the position switch for the home position
- Adjusting the distance sensor for reaching
- Teaching in the distance sensor for reaching
- Parameterising
- Definitions
- Maximum mech. extension parameter
- Monitoring of the distance sensor for reaching
- Load handling controls LAS
- Attachment valve block
- Additional lift distance sensor
- Maintenance instructions for drive chains and return chains
- Reliable lubricants and mineral oils
Chapter 40: Filling aid
- Functional description / Component names
- Preparation
- Draining hydraulic oil out of the tank
- Filling the tank with hydraulic oil
Chapter 41: Converter (for Alternating Current only)
- General
- Testing the CAN bus
- Speed monitoring
- Speed sensor
- Temperature monitoring
- Charging the bank of capacitors
- Discharging the bank of capacitors
- Function of the LED
- Main current terminals
- Power recovery
- Pin assignment
Chapter 42: Panel
- Main current component panel (to approx. 11/02)
- Control current component panel (to approx. 11/02)
- Component panel (form approx. 12/02)
- Main current component panel
- EASS inductive
- Without absolute stop
- With absolute stop at closed aisle end only
- Without absolute stop at the open and closed aisle end
- General
- Zone 0
- Zone 1
- Zone 2
- Zone 3
- Zone 4
- Zone 5
- Guide to maximum speeds in the various zones
- EASS magnetic
- General
- Mounting the switches
- General
- Definitions
- Without absolute stop
- With absolute stop at closed aisle end only
- General
- Zone 0
- Zone 1
- Zone 3
- Zone 5
- EASS reflexli
- Reflector types A and B
- Reflector type C - Check
- Reflector type C - Stop
- Reflector type D4 - Absolute stop
- Arrangement of the reflective light barriers for automatic braking at the aisle end
- Arrangement of the reflective light barriers for automatic braking at he aisle end, stop and absolut stop and check
- Arrangement of the reflective light barriers for reflector installation on one side of the aisle with automatic braking at the aisle end
- Arrangement of the reflective light barriers for reflector installation on one side of the aisle with automatic braking at the aisle end, stop and absolute stop and check
- Definitions
- Arrangement of the reflectors for automatic end of aisle braking
- Arrangement of the reflectors for automatic end ofaisle braking and speed monitoring
- Arrangement of the reflectors for automatic end of aisle braking and stop
- Arrangement of the reflectors for automatic end of aisle braking and absolute stop
- General
- Zone 1
- Zone 0
- Zone 2
Chapter 44: Individual driving settings
-General
- Setting the ''''Individual driver settings'''' option
- Changing the speed settings for the hydraulic functions
- Changing the speed settings for travel
Changing the Optispeed adaptation
- Saving the changed speed settings
- Setting ranges
- Diagnosis
Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck
Covered models:
K15-3
K15-3AC
Format: PDF, 569 Pages
Language: English
Contents:
Guide to components
Chapter 1: Vehicle data
- Guide to information plates and vehicle number
- Hydraulic settings
- Hydraulic settings
- Vehicle speed
Chapter 2: Drive motor
- General
- Technical data for the drive motor
- Drive mor terminals
- Temperature sensor integrated in the
carbon brush yoke
- Carbon brush monitoring
- Replacing the carbon brushes
- Checking the brush springs
- Removing the drive motor
- Installing the drive motor
- Drive motor maintenance
For Alternating Current only:
- General
- Terminals
- Speed monitoring
- Removal
- Technical data
- Temperature monitoring
- Speed sensor
Chapter 3: Drive wheel
- Replacing the drive wheel
- Removing the drive wheel
- Replacing the idling wheels
- Removing the idling wheels
- Installing the idling wheels
Chapter 4: Gear
- Oil change
- Removing the gear
Chapter 5: Brake
- Electromagnetic brake
Chapter 6: Steering
- Adjusting the steering
- Rail guidance
- Free travel
- Steering controller
- Steering motor
Chapter 7: Mast
- Removing the mast
- Installing the mast
- Mast table
Chapter 8: Vehicle control system 8U60
- General
- Description
- Replacing the FZS
- Pin assignment
Chapter 9: Travel and pump controller A10
- General
- Terminals
- Pin assignment
- Block diagram
- Signal processing
- Response of the main contactors
- Control OK
- Temperature monitor fo the drive and pump motors
- Temperature monitor for the travel and pump controller
- Carbon brush monitor for the drive and pump motors
- Incremental encoder monitor
- Instructions for repair
- Table of errors
- Removing the FPS
- Installing the FPS
- Removing the control card
- Installing the control card
- Removing the field regulator
- Installing the field regulator
For Alternating Current only:
- General
- Block diagram
- Switching on the main contactors
- Phase monitoring
- Pin assignment for X1
Chapter 10: Operating console 8U62
- Operating elements
- Block diagram
- Operating console board
- Pin assignment
- Keyboard boards 1, 2 and 3
- Operating console display
- Operating console display
- Replacing the setpoint potentiometer
- LR80 board (option)
Chapter 11: Load handling control 8U61
- General
- Description
- Pin assignment
Chapter 12: EMERGENCY-STOP and amplifier module 7A22
- General
- Description
- Pin assignment
- Safety relays K33 and K34
- Safety relay K35
- Key switch relay K36
- Relay K37 (steering error)
- ''''Enable hydraulics'''' signal
- Chain monitoring
- Adaptation of the steering setpoint
- Control of the electromagnetic brake
- Evaluation of the potentiometer value for the height measuring system of themain lift
- Adaptation of incremental encoder signals
Chapter 13: Distributor board A13
- General
- Structure
- Replacement for distributor board A13
Chapter 14: Negative feeder module A14
- General
- Description
- Terminals
- Pin assignment X1
Chapter 15: Main contactors K1 and K2
- General
- Coil holder suppression
- Spacing distance
- Contact pressure
Chapter 16: DC/DC converter
- General
- Description
- Electrical connections
- Technical data
Chapter 17: Distance sensor for the main lift
- General
- Location
- Identification
- Technical data
- Pin assignment
- Monitor
- Safety instructions
- Description of errors
- Removing and installing the distance sensor
- Repair instructions
Chapter 18: Distance sensor the for additional lift
- General
- Monitor
Chapter 19: Distance sensor for swivelling
- General
- Monitoring
Chapter 20: Distance sensor for side shifting
- General
- Monitor
Chapter 21: SERVICE mode
- Description
- Activating SERVICE mode
- Deactivating SERVICE mode
Chapter 22: Teaching-in process
- General
- Commissioning
- Deleting teaching-in values
- Preparation for teaching in
- Teaching in the main lift distance sensor
- Teaching in the additional lift distance sensor
- Teaching in the swivelling distance sensor
- Teaching in the side shift distance sensor
Chapter 23: Reference sequence
- General
- Reference sequence for the main lift
- Reference sequence for the additional lift
Chapter 24: Chassis valve block
- Mounting instructions
- Functional elements
- Setting the maximum pressure
- Parameterising the main lift
- Soiling indicator
- High presure filter
- Removing the chassis valve block
- Fine control of lowering main lift
Chapter 25: Attachment valve block
- Mounting instructions
- Functional elements
- Adjusting work
- Parameterising the ancilliary movements
Chapter 26: Pump motor
- General
- Technical data for the pump motor
- Pump motor terminals
- Temperature sensor integrated in carbon brush yoke
- Carbon brush monitoring
- Replacing the carbon brushes
- Checking the brush springs
- Pump motor maintenance
For Alternating Current only:
- General
- Terminals
- Speed monitoring
- Technical data
- Temperature monitoring
Chapter 27: Hydraulic motor
- Function
- Commissioning
- Technical data
- Checking for leaks
- Mounting instructions
- Removal
Chapter 28: Pump
- Removing the pump
- Mounting instructions
Chapter 29: Oil level indicator
- -Oil level indicator
Chapter 30: Ventilation filter
- Function
- Removal
- Maintenance
Chapter 31: Trilateral head (TLH)
- Adjusting work on the TLH
- Adjusting the tooth profile play
- Adjusting the eccentric rollers for the overshift function
- Adjusting the swivel shaft for the additional lift
- Removing the lift carriage
- Adjusting the radial play on the lift carriage
- Adjusting the axial play on the lift carriage
- Adjusting the potentiometer for side shifting
- Adjusting the poentiometer for swivelling
- Adjusting the 90° swivelling range
- Adjusting the switching lug for side shifting
- Adjusting the limit switches for swivelling
- Adjusting the magnetic sensors
Chapter 32: Lubrication plan
- Guide to iols and lubricants
- Lubrication plan
- Disposal of oils and lubricants
Chapter 33: Chains
- Lifting chains
- Cleaning the chains
- Roller chains
Chapter 34: Inductive automatic steering
- General
- Description of the operating modes
- Wire search
- Preparatory aisle travel
- Aisle travel.
- Version 10.X
- Block diagram
-Test operating unit (TBE)
- Guide to components in the automatic inductive steering
- Adjusting chart
- Checking the mechanical elements
- Checking the LR80 display
- LR80 display and LED displays
- Balancing the digital filter
- Central processing unit - CPU board
- Central proccessing unit - DC/DC-converter
- Central proccessing unit - baseplate
- Central unit
- Testing the speed sensor
- Incremental encoder
- Loading standard parameter set
- Language selection
- Steering output stage
- Maximum steering angle
- Adjusting the setpoint potentiometer
- Setpoint potentiometer (to approx. 11/02)
- Setpoint potentiometer (from approx. 12/02)
- Setting the offset potentiometer for ''''Straight-on in
DWS and LS direction'''' to ''''00''''
-Adjusting the actual value potentiometer (to approx. 11/02)
-Adjusting the actual value potentiometer (from approx. 12/02)
- Actual value potentiometer (to approx. 11/02)
- Actual value potentiometer (from approx. 12/02)
- Guide frequency generator
- Mounting and adjusting the aerials
- Aerials
- Emergency-off parameters
- Steering angle limiter
- Modified trip cams
- Modified end stop
- Aisle recognition
- Table of LR80 situations
- Notebook
- Programming/changing parameters/test selection for LR80 with TEWAK
- Storing parameters
- Error messages
- Test selection with operating mode and frequ. switch
- Test selection with a notebook
- Table for convers. from hexadecimal to decimal values
Chapter 35: Error codes
- General
- Error classification
- Errors in FPS and converters in alternating current vehicles
- Travel errors
- Steering errors
- Main lift errors
- Additional lift errors
- Reaching errors
- Rotating errors
- Errors in synchronours rotating/reaching movement 90°/180°
- Error configuration and automatic braking at end of aisle (EASS)
- Can bus errors
- General errors
- Errors in automatic braking at end of aisle (EASS)
- Travel and pump controller (FPS) errors
- Load handling controls (LAS) errors
- Operating console (BPS) errors
Chapter 36: Troubleshooting guide
- Power supply function
Chapter 37: WINFLASH
- General
- Block diagram
- Description
- Setting up a connection with the vehicle
- Loading the vehicle program
- Updating programs
Chapter 38: ParaDig 133 / ParaDig 153
- General
- Setting up a connection with the vehicle
- Opening the software
- Starting parameterising and diagnosis
- Errors when starting parameterising and diagnosis
- Old software version of vehicle program
- Working with ParaDig
- General
- Combination field
- Direct entry
- Parameter value outside the permissible range
- Default value
- General
- Saving for test purposes
- Saving permanently
- Starting diagnosis
- Working with diagnosis
- Closing diagnosis
Chapter 39: Telescopic fork
- Functional description
- Component names
- Home position
- Measurement of the extension depth Distance sensor
- Adjusting the middle carriage
- Adjusting the upper carriage
- Adjusting the position switch for the home position
- Adjusting the distance sensor for reaching
- Teaching in the distance sensor for reaching
- Parameterising
- Definitions
- Maximum mech. extension parameter
- Monitoring of the distance sensor for reaching
- Load handling controls LAS
- Attachment valve block
- Additional lift distance sensor
- Maintenance instructions for drive chains and return chains
- Reliable lubricants and mineral oils
Chapter 40: Filling aid
- Functional description / Component names
- Preparation
- Draining hydraulic oil out of the tank
- Filling the tank with hydraulic oil
Chapter 41: Converter (for Alternating Current only)
- General
- Testing the CAN bus
- Speed monitoring
- Speed sensor
- Temperature monitoring
- Charging the bank of capacitors
- Discharging the bank of capacitors
- Function of the LED
- Main current terminals
- Power recovery
- Pin assignment
Chapter 42: Panel
- Main current component panel (to approx. 11/02)
- Control current component panel (to approx. 11/02)
- Component panel (form approx. 12/02)
- Main current component panel
- EASS inductive
- Without absolute stop
- With absolute stop at closed aisle end only
- Without absolute stop at the open and closed aisle end
- General
- Zone 0
- Zone 1
- Zone 2
- Zone 3
- Zone 4
- Zone 5
- Guide to maximum speeds in the various zones
- EASS magnetic
- General
- Mounting the switches
- General
- Definitions
- Without absolute stop
- With absolute stop at closed aisle end only
- General
- Zone 0
- Zone 1
- Zone 3
- Zone 5
- EASS reflexli
- Reflector types A and B
- Reflector type C - Check
- Reflector type C - Stop
- Reflector type D4 - Absolute stop
- Arrangement of the reflective light barriers for automatic braking at the aisle end
- Arrangement of the reflective light barriers for automatic braking at he aisle end, stop and absolut stop and check
- Arrangement of the reflective light barriers for reflector installation on one side of the aisle with automatic braking at the aisle end
- Arrangement of the reflective light barriers for reflector installation on one side of the aisle with automatic braking at the aisle end, stop and absolute stop and check
- Definitions
- Arrangement of the reflectors for automatic end of aisle braking
- Arrangement of the reflectors for automatic end ofaisle braking and speed monitoring
- Arrangement of the reflectors for automatic end of aisle braking and stop
- Arrangement of the reflectors for automatic end of aisle braking and absolute stop
- General
- Zone 1
- Zone 0
- Zone 2
Chapter 44: Individual driving settings
-General
- Setting the ''''Individual driver settings'''' option
- Changing the speed settings for the hydraulic functions
- Changing the speed settings for travel
Changing the Optispeed adaptation
- Saving the changed speed settings
- Setting ranges
- Diagnosis
1 file (1.1MB)
