Linde T20SF Explosion Protected Pallet Truck 144 series Operating Instructions (User Manual)

Illustrated Factory Operators Manual for Linde Explosion Protected Pallet Truck 144 series With Gas Warning System PL-G 1000 to EN 1755, Model T20SF

This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.

Language: English
Format: PDF, 68 pages

Covered models:
   T20SF

Contents:
   Foreword
      Approved applications
      Technical note
      Pallet truck takeover
      Description
      Type plates
      Technical data
      Technical description
      Drive
      Lifting
      Steering
      Braking
      Operation
      Temperature monitor
      General view of truck
      Operating and display elements
      Multifunctional display
      Adjusting the contrast
      Adjusting the lighting
      Adjusting the date/time
      Composite instrument for gas warning system
      Hour meter
      Battery discharge indicator
      Technical description
      Gas warning system
   Beginning operation
      Safety rules
      Experts
      Report of Thorough Examination
      Accident prevention check
      Explosion protection check
      Operation of industrial trucks in the plant area
      Handling fluids and lubricants
      Running-in instructions
      Maintenance work prior to initial start-up
      Daily inspections
      Daily checks and servicing before operation
      Check FORW/BACK and lift/lower controls
      Check the “fly-by-wire” steering
      Check braking
      Checking operation of the emergency isolator button
      Check the horn
      Check the battery charge
      Charging the battery
      Disconnecting the battery connector
      Connecting the battery connector
      Recharging the battery with an external charger
      Check the battery condition, electrolyte level and specific gravity
      Battery change
      Battery change with a hoist
      Battery change with mobile supports
   Operation
      Driving
      Approved use
      Adjust the floor plate
      Starting up
      Directions of travel identification
      Forward travel
      Reverse travel
      Reversing the direction of travel
      Operating the emergency isolator button
      Steering
      Steering direction in forward travel
      Safety when cornering: Speed reduction
      Driving on inclines
      Ascending inclines
      Descending inclines
      Moving off on inclines
      Braking, lifting, lowering, horn
      Regenerative brake
      LBC brake
      Electro-hydraulic braking
      Lifting the fork
      Lowering of the fork
      Operating the horn
      Before loading
      Loading
      Transporting the load
      Full load: Speed limit
      Level compensator
      Depositing the load
      Before leaving the truck
      Hoisting, blocking up, towing
      Hoisting the truck with a crane
      Blocking up the pallet truck
      Towing
      Transporting the truck
      Taking the truck out of operation
      Measures before taking the truck out of operation
      Putting the truck back into operation
   Maintenance
      General information
      Inspection and maintenance after first 50 hours
      of operation
      Inspection and maintenance chart
      Cleaning the truck
   Inspection and maintenance as required
      Opening the motor compartment cover
      Checking the tightness of wheel fasteners
      Checking the wheels for damage and foreign objects
      Fixing and adjusting the stabiliser wheel
      Checking the fuses
      Removing the floor plate
      Cleaning the foot interlock switch on driver’s platform
      Checking the condition of battery connector, terminals and cables
      Servicing/cleaning the battery and battery compartment
      Checking the battery tray
      Inspecting the gas warning system measuring head
      Inspecting and calibrating the gas warning system (by an expert)
      Cleaning the gas warning system measuring head
      Checking the pump motor brushes, replacing the motor if necessary
   500-hour inspection and maintenance
      Greasing the turntable bearing of the motor unit
      Cleaning of steering ring and pinions
      Checking reduction gear oil level
      Checking hydraulic oil level
      Checking tightness of hydraulic circuit
      Checking condition and fixing of electrical cables and connections
      Cleaning and checking wear of contacts
      Checking and, if necessary, replacing traction motor brushes
      Checking and, if necessary replacing the steering motor brushes
      Checking the pump motor brushes, replacing the motor if necessary
      Adjusting the electro-hydraulic brake
      Checking the various hinges
   1000-hour inspection and maintenance
      Cleaning the non-return valve hydraulic oil filter
      Checking mechanical fixing of the components
   2000-hour inspection and maintenance
      Replacing the hydraulic oil
      Filling
      Replacing the reduction gear oil
      Filling
      Inspection and maintenance specifications
      Lubricant recommendations
      Hydraulic oil
      Bio hydraulic oil
      Gear oil
      Lubricating grease
      Battery grease
   Troubleshooting guide
   Electric circuit diagram (basic equipment)
   Electric circuit diagram (gas warning system)
   Hydraulic circuit diagram
   Index