Mitsubishi FBC15K, FBC18K(L), FBC20K, FBC25K(E,L), FBC30K(L) Electric Forklift Truck Service Manual

Original Illustrated Factory Workshop Service Manual for Mitsubishi Electric Forklift Truck FB-Series, Models FBC15K, FBC18K, FBC18KL, FBC20K, FBC25K, FBC25KE, FBC25KL, FBC30K, FBC30KL.

Original factory manuals for Mitsubishi Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks

Covered models:
    FBC15K; FBC18K; FBC18KL (A3BC1-10200-up)
    FBC15K; FBC18K; FBC18KL (A3BC1-20200-up)
    FBC15K; FBC18K; FBC18KL (A3BC1-30200-up)
    FBC15K; FBC18K; FBC18KL (A3BC2-40200-up)
    FBC20K; FBC25K (A3BC2-10200-up)
    FBC20K; FBC25K (A3BC2-20200-up)
    FBC20K; FBC25K (A3BC2-30200-up)
    FBC20K; FBC25K (A3BC2-40200-up)
    FBC20K; FBC25K (A3BC2-80200-up)
    FBC25KE; FBC25KL; FBC30K (A3BC3-10200-up)
    FBC25KE; FBC25KL; FBC30K (A3BC3-20200-up)
    FBC25KE; FBC25KL; FBC30K (A3BC3-30200-up)
    FBC25KE; FBC25KL; FBC30K (A3BC3-40200-up)
    FBC25KE; FBC25KL; FBC30K (A3BC3-80200-up)
    FBC30KL (A3BC4-40200-up)

Language: English
Format: ZIP, Contained Set of PDF Manuals:
1. Chassis and Mast Service manual, PDF, 230 Pages
    Contents:
        Chapter 1: General Information
            Scope
            Truck Models Covered
            Nameplate and Serial Number Locations
            Dimensions
            Dimensions Chart
            General Information (Standard Models)
        Chapter 2: Front Axle & Reduction Differential
            Front Axle
            Description
            General Information
            Front Wheels
            Removal
            Installation
            Disassembly
            Removing Front Wheel Hub
            Inspection after Disassembly
            Reassembly
            Axle Housing
            Front Wheel Hub
            Hub Bearing Preload
            Installation and Setting Preload
            Reduction Differential
            Description
            Disassembly
            Inspection after Disassembly
            Reduction Gear
            Differential
            Reassembly
            Inspection and Adjustment
            Side Bearing Preload
            Reduction Gear Backlash
            Reduction Gear Face Runout
            Tooth Contact
            Tooth Contact Adjustment
        Chapter 3: Transfer Assembly
            Description
            Disassembly
            Disassembly Sequence
            Inspection after Disassembly
            Reassembly
        Chapter 4: Rear Axle
            Description
            Rear Wheels
            Removal
            Installation
            Rear Axle
            Removal
            Installation
            Disassembly
            Inspection after Disassembly
            Reassembly
            Inspection and Adjustment
            Minimum Turning Radius Adjustment
        Chapter 5: Brake System
            Description
            Automatic Adjusting Device
            General Information
            Master Cylinder
            Disassembly
            Inspection after Disassembly
            Reassembly
            Service Brakes
            Disassembly
                (FBC15K - 18KL)
                (FBC20K - 30KL)
            Inspection after Disassembly
            Reassembly
                (FBC15K - 18KL)
                (FBC20K - 30KL)
            Wheel Cylinders
            Disassembly
            Inspection after Disassembly
            Reassembly
            Inspection and Adjustment
        Chapter 6: Steering System
            Steering System
            Description
            Steering System
            Oil Flow Sequence
            General Information
            Steering Gear
            Steering Wheel
            Removal
            Installation
            Steering Gear
            Inspection after Removal
            Disassembly
            Working Rules and Tips
            Suggestions
            Inspection after Disassembly
            Reassembly
            Suggestions
            Steer Pump
            Removal
            Installation
            Disassembly
            Sequence
            Working Rules and Tips
            Suggestions
            Inspection after Disassembly
            Reassembly
            Sequence
            Suggestions
            Inspection after Reassembly
        Chapter 7: Hydraulic System
            Hydraulic System
            Description
            Schematic
            Hydraulic Tank
            Hydraulic Pump
            Control Valve
            Lift and Tilt Cylinders
            Flow Regulator Valve
            Down Safety Valve
            Removal and Installation Warning
            Hydraulic Pump
            Removal
            Installation
            Disassembly
            Working Rules and Tips
            Suggestions
            Inspection after Disassembly
            Body
            Mounting Flange Face
            Bushes and Balance Plate
            Gears
            Reassembly
            Inspection after Reassembly
            Control Valve
            Removal
            Installation
            Disassembly
            Suggestions
            Reassembly
            Lift and Tilt Cylinders
            Removal
            Lift Cylinders
            Tilt Cylinders
            Disassembly
            Lift Cylinders
            Tilt Cylinders
            Flow Regulator Valve
            Inspection after Disassembly
            Precautions for Reassembly
            Inspection and Adjustment
            Hydraulic Tank
            Control Valve
            Lift and Tilt Cylinders
            Adjusting Method
            Testing
        Chapter 8: Mast and Forks
            Description
            Removal and Installation
            Disassembly
            Inspection after Disassembly
            Reassembly
            Inspection and Adjustment
            Forks
            Chain Tension Adjustment
            Clearance Adjustment on Lift Bracket
            Mast Clearance Adjustment
            Main Roller Shim Replacement
            Mast Strip Adjustment
            Tilt Angle Adjustment
            Lift Cylinder Stroke Adjustment
            Bleeding Lift Cylinders
            Service Data
            Troubleshooting
        Chapter 9: Troubleshooting Section
            Front Axle and Reduction Differential
            Brake System
            Steering System
            Hydraulic System
            Rear Axle
            Mast and Forks
        Chapter 10: Maintenance Service Data
            Maintenance Service Data
            Front Axle and Reduction Differential
            Transfer Case
            Rear Axle
            Brake System
            Steering System,
            Hydraulic System
            Mast and Forks (Simplex Mast)
            Tightening Torques for Standard Bolts and Nuts
            Fine Thread°With Spring Washer
            Fine Thread°Without Spring Washer
            Coarse Thread°With Spring Washer
            Coarse Thread°With Spring Washer
            Maintenance Chart
            Planned Replacement Parts
            Lubrication Information
            Chart
            Lubricant Specifications
            Recommended Brands of Lubrications
            Weight of Major Components (Approximate)
            Special Service Tools
            Special Tool Illustrations
            Inspection Guide.
2. Controller Service manual, PDF, 154 Pages
    Contents:
        1. GENERAL INFORMATION & FEATURES
            Glossary
            Motor Options
            Nameplate and Serial Number Locations
            Features of the Control System
            Basics of Circuit Operation
            Standard Display
            Premium Display
            Premium Display Set up Modes
            Vehicle Monitoring System
            Traction Control Logic Flow Chart
            General Maintenance Instructions
            General Trouble Shooting Instructions
        2. PROGRAMMING
            Handset
            Operation
            GE Sentry Set-up Procedures
            Set-up Procedures
            Function Settings
            Controller Setup
            Traction Controller Settings
            Accelerator Setup
            Pump Controller Settings
            Memory Maps
            Speedometer Setup
        3. CHECKS & REPAIRS
            General Information
            Fuses
            Exploded View of Contactor
            Contactor Repair
            Truck Management Module
            Thermal Transfer
            Traction Control
            Trouble Shooting Tips (Motors)
            Unsatisfactory Brush Performance
            Commutator Surfaces Conditions
        4. SX CONTROL CONNECTIONS & TROUBLESHOOTING BY SYMPTOM
            SX Control
            Failures that Cause Reduced or No Motor Torque
            Misoperation of Other Features
            5. WIRING
            Traction Bypass with Pump Contactor Schematic
            Pump Contactor Schematic
            Traction Bypass with Pump Contactor Schematic
            Traction Bypass with Pump Control Schematic
            Pump Control Schematic
            Traction Motor Controller with Pump motor Controller and Bypass
            Voltage Checks
            TMM7A (Truck Management Module)
            Pump Driver
            Pump Time Delay
        6. DIAGNOSTIC STATUS CODES
            Basic Checks
            Status Codes .