Linde R14, R16, R20 Explosion Protected Electric Reach Truck 113 Series Operating Instructions

Original Illustrated Factory Operating Instructions (User Manual) for Linde Explosion Protected Electric Reach Truck 113 Series Models R14, R16, R20.

Original factory manuals for Linde Forklift Trucks, contains high quality images, diagrams and instructions to help you to operate, maintenance and repair your truck

Covered models:
   R14 Ex
   R16 Ex
   R20 Ex

Format: PDF, 88 Pages
Language: English

Contents:
   Description
    Proper use
    Technical note
    Truck takeover
    Type plates
    Technical data
    Technical description
    Cabin
    Frame and wheels
    Drive
    Steering
    Electrical system
    Motor brush monitor
    Motor compartment fan
    Isolation monitor
    Mast, hydraulic system and reach carriage
    Braking
    General view of truck
    Controls and indicators - dual pedal model
    Controls and indicators - single pedal model
    Composite instrument
    Battery discharge meter
    Hour meter
    Brush wear indicators
    Overtemperature indicator
    Drive wheel position indicator
    Isolation monitor indicator light
   Before operation
    Safety rules
    Experts
    Safety information
    Handling fluids and lubricants
    Safety inspection
    Explosion protection inspection
    Operation of industrial trucks in the plant area
    Noise emission value
    Frequency characteristic for human body vibrations
    Running-in instructions
    Daily checks and services before operation
    Services before initial operation
    Daily checks
    Tighten the wheel fasteners
    Check the condition for leakage resistance of the tyres
    Adjust the driver`s seat
    Turn the keyswitch on/off
    Check the horn
    Open, close the right cover (steering console)
    and left (armrest)
    Open, close the motor cover
    Remove, install the motor cover
    Open, close the floor
    Remove, install the floor
    Push in the emergency isolator button
    Unlock the emergency isolator button
    Disconnect, connect the battery plugs (version 1)
    Check the battery state of charge
    Disconnect, connect the battery plugs (version 2)
    Disconnect, connect the battery plugs (version 3)
    Charging the battery
    Reaching the battery out/in with the mast
    Connect the battery to a suitable external charger
    Check the condition, electrolyte level and specific gravity of the battery
    Battery change
    Battery removal with a hoist
    Battery change (with battery trolley or on the changing frame)
    Check the braking system
    Check the truck for leaks
    Inspect the forks
   Operation
    Driving (dual pedal model)
    Forward travel
    Reverse travel
    Reversing direction of travel
    Starting on an incline
    Malfunctions during operation
    Single pedal model
    Steering system
    Steering
    Braking system (dual pedal model)
    Service brake, electric brake
    Operate the electric motor brake (LBC)
    Footbrake (hydraulic brake)
    Handbrake
    To engage the handbrake
    To release the handbrake
    Braking system (single pedal model)
    Horn, fuses
    Operating the horn
    Fuses, electrical system
    Individual control lever operation of mast and
    attachments
    Raising the fork carriage
    Lowering the fork carriage
    Reaching the mast out
    Reaching the mast back
    Tilting the fork carriage forward
    Tilting the fork carriage back
    Operation of the sideshift
    Operating the attachments
    Before loading
    Loading
    Positioning the forks
    Transporting a load
    Unloading
    Before leaving the truck unattended
    Slinging the truck
    Mast removal
    Towing instructions
    Towing the truck
    Towing procedure
    Taking the truck out of operation
    Measures before taking the truck out of operation
    Putting the truck back into operation
   Maintenance
    General information
    Work on the Linde mast and on the reach carriage
    Mast versions
    Securing the reach carriage against reaching in or out
    Mast
    Securing the mast
    Mast versions
    Inspection and maintenance after the initial
   50 service hours
    Inspection and maintenance schedule
    Inspection and maintenance as required
    Clean the reach truck
    Clean and spray the lift chains
    Jacking up the reach truck
    Tighten wheel fasteners
    Check the tyres for damage and foreign objects
    Renew the motor brushes
    Renew the contactor tips
    Check the isolation monitor
   500-hour inspection and maintenance
    Check the hydraulic oil level
    Check the hydraulic system for leaks and damage
    Mast, lift chains and end stops:
    Check condition, mounting and proper operation
    Lubricate the mast, mast rollers, chain pulleys and spray lift chains with chain spray
    Lubricate the pedal pivots and linkage
    Lubricate the turntable and steering chain
    Lubricate the reach channels and rollers
    Lubricate the battery trolley slides and
    associated mechanism
    Adjust the steering chain length
    Measure the tyre and seat leakage resistance
    Check the paint coat on plastic parts
   1000-hour inspection and maintenance
    Check the electric cables, cable connectors and connections for condition and security
    Check the hydraulic oil level
    Check the gearbox oil level
    Check the mounting of the motor enclosure, chassis parts, overhead guard, reach carriage, mast and steering system
    Adjust the lift chains and lubricate with chain spray
    Lubricate the handbrake and footbrake linkages
    Check the control lever linkage rods
    Lubricate the fork carriage and sideshift
    Lubricate the seat slides and cowling hinges
    Check the battery trolley locking mechanism
    Lubricate the fork quick-releases
    Check the reach carriage rollers, adjust if necessary
    Check the accelerator linkage
    Check the braking system
    Check the brake shoes
    Check the brake fluid level
   2000-hour inspection and maintenance
    Drain and refill the gearbox
    Drain
    Refill
    Renew the hydraulic oil tank breather filter
   3000-hour inspection and maintenance
    Change the brake fluid
    Lubricate the load wheel bearings
    Change the hydraulic oil
    Change the filter in the hydraulic oil tank
    Inspection and maintenance data
    Recommended lubricants
    Hydraulic oil
    Bio hydraulic oil
    Lubricating grease
    Battery terminal grease
    Gear oil
    Chain spray
    Brake fluid
    Vaseline
    Troubleshooting guide
    Hydraulic system schematic
    Wiring diagram
    Wiring diagram (traction, lift circuit with electronic control)
    Wiring diagram (traction control circuit)
    Wiring diagram (motor brush monitor and traction wheel position indicator)
    Wiring diagram (auxiliary electrical system for working lights and wipers)
    Wiring diagram (intrinsic safety circuit)
    Index